招 标 公 告

一、招标单位：浙江大鼎贸易有限公司

二、使用单位：浙江万向马瑞利减震器有限公司

三、招标项目名称：1条减震器阴极电泳涂装线

四、招标项目技术要求：

甲乙双方就浙江万向马瑞利减震器有限公司减震器阴极电泳涂装线项目，进行了广泛交流和深入细致的讨论，现达成一致意见，由甲方委托乙方对汽车配件阴极电泳涂装线进行设计、制造、安装、调试、培训，形成技术协议如下：

In regards to cathodic electrophoresis coating line project, party A and B have carried out several in-depth discussions, and finally reached consensus. Now, party B is delegated by party A to design, manufacture, install, debug and train in reference to cathodic electrophoresis coating line of auto parts. The formation of technical agreement is as follows:

1.Project Target:

The main aim of this project is to purchase a complete painting facility based on electro coating deposition in order to improve the quality and the productivity as well. Painting facilities will be installed in the Hangzhou City –Zhejiang–China, respecting available area and logistic conditions defined in this document.

The Capacity of this project is 6 Million per year

This general specification has also the objective to give guidelines for potential machine manufacturers for preparing quotation of the shock absorber Ecoat painting line.

1. 项目目标:

这个项目的主要目标是购置一条电泳涂装线，以提高质量和生产率。喷漆设备将被安装在浙江省杭州市,，按照可用生产区域，以及本文档中定义的物流条件安装。

本项目的产能为600万/年

2.Technical Specification:

The scope below describes general conditions of the equipment. TheWXMM considers being an integral part of the quotation the suggestion of technical modification, in all the workstations of the equipment to make it more simple, cheap, efficient and reliable and will take these suggestions into consideration in the choice of supplier.

技术规范:

下面的范围描述设备的总体条件。WXMM认为技术协议是报价不可或缺的一部分,所有让设备更简单、廉价、高效、可靠建议，这些建议会作为供应商选择考量的一部分。

2.1.Product: 产品

Drawings attached for shock absorber 下面所附的主要生产减震器图纸(此由用户交流时，视情况提供给供应商)

Product Coverage Area产品覆盖区域：outside face ofshock absorber产品外表面

2.2Process:工艺 /

Loading pieces 上料 Multiples parts by trolley物流小车装载

Pre-treatment 预处理

1.Hot water rinsing 热水洗

2.Spray degreasing喷淋去脂

3.Dip degreasing浸渍去脂

4.Spray Rinsing 喷淋清洗

5.Dip Rinsing喷淋清洗

6.Spray Rinsing DI 纯水喷淋清洗

7.Silicane 硅烷/ keep all interface of phosphate devices 保留磷化所需装置的接口

8.Spray Rinsing DI 纯水喷淋清洗

9.Spray Rinsing DI 纯水喷淋清洗

10. DI water blow 纯水直喷

11. Blowing.吹气

ED-C tankPainting喷漆

Rinsing tunnel 漂洗道

1.Rinsing UF0 冲洗

2.Rinsing UF1

3.Rinsing UF2

4.Spray Rinsing DI 纯水喷淋清洗

5.DI water blow 纯水直喷

6.Blowing 吹气

Oven 烘道 1. Pre-Baking 预烘干

2. Baking 预烘

Cooling冷却

Unloading pieces产品下料

2.2. Process Parameters (Defined by Suppliers) 工艺参数（供应商确定）

2.3. Paint to be used in the process (Defined by Paint Suppliers and confirmed by machine supplier) ,Color is black

工艺使用喷漆（喷漆供应商确定,涂装线供应商确认）,颜色黑色

Structure;结构

- Trolleys –design by supplier and support by WXMM)

小车-供应商设计，万向马瑞利支持

Main dimensions: 810 x 810 x 1530 mm (see picture reference below)

主要尺寸：810 x 810 x 1530 mm （参照下图）

Production application 应用 : strut and shock 产品前后减震器

- Conveyor –传送带

· Aerial monorail (Overhead) is preferred.倾向于空中单轨

· Power & free system is out of the scope. 动力&自由系统不在技术要求范围

· The conveyor must be calculated based on 3,6 kg each strut body + the trolley weight.传送带计算要基于每个支柱本体3.6KG+小车的重量

- Pre-treatment Tunnel - Rectilinear for conveyors continuously working ;

- 预处理通道—传送带直线连续输送工作

- Connection Tunnel 1 - Building between the pretreatment tunnel and ED-C tank.

- 连接通道1 -预处理和ED-C水槽之间

- ED-C Tank - Building rectilinear for monorail conveyor working continuously

- ED-C电泳槽--建立直线连续单轨输送机

- Rinsing Tunnel - Rectilinear shape for conveyors continuously working.

- 漂洗通道—直线形状连续输送带

- Connection Tunnel 2 -Building between the rinsing tunnel and the backing oven.

- 连接通道2—冲洗通道和烘道之间

- EDC Baking Oven - Type aerial with “canopy” hoods.烘箱-带有防护罩

- Control Panel - Control panel for the logical management of working and installation.

- 控制面板—工作逻辑的控制。

- Fitting Up Materials – Manifolds, screened cables, electrical circuits etc.

-配套材料—管道，阀,屏蔽电缆、电路等

- Waste Water Treatment Plant; Not included不包含废水处理厂

- Waste AirTreatment ; be included 包含废弃处理系统

- Di Water Production - Unit foreseen for automatic production of deionizer water.

- 去离子水机组—去离子水装置。

- Chiller - Unit foreseen for production of cold water for e-coat tank.

- 冷水机组—生产冷水用于电泳槽温度调整。

-Skimmer Oil - A continuous oil remover installed in the pretreatment zone.

- 去油脂—安装在预处理区持续去油。

-Safety Engine Unit - In case of emergency during the black out of electricity the facility must have in the line a safety unit group. The unit is able to feel the energy for the E-Coat tank and other utilities to maintain the recirculation of the paint.

- 安全发电机单元—遇到紧急情况，如果停电，提供临时供电。此设施要能够识别电泳槽和其它维持喷漆再循环的设施的电力供应状态。

1.1.Machine Features; 主要特性

- Conveyor - The movement of the pieces in the facilities will be submitted to a monorail aerial conveyor continuously working; 传送带-产品挂在单轨空中输送链上连续输送;

1.Conveyor type aerial monorail (Overhead).

架空单轨输送机类型

2.Speed regulation by inverter.

通过变频调速

3.Components group:

组件组

a.Chain链

b.Rail 轨道

c. “C” hook 钩子

d.Pneumatic tension system气动压力系统

e.Caterpillar drive system

履带传动系统

f.Reducer with security pin

减速机与安全销

g.Automatic lubricator for chain

输送带自动润滑

h.Pneumatic and electric materials from connection uses.

用于气动和电器连接材料

i.Control panel

控制面板

j.Particular for the connection of the pneumatic plant

连接气动装置，与工厂的压缩空气连接

k. Cables, channels and electric material for the connection of the general panel of command.

用于连接总控制面板的电缆、管道和电气材料。

l.Electric and electronic devices of command and control.

电气和电子设备命令和控制

m.Oil protection channel.

润滑油防护通道

n.Carpentry support.

o.全线弯轨上拱下挠夹角为30°

The curved rail which arch up and downwarp, its inclined Angle of is 30 °

p.驱动装置设置过载保护机构，当驱动超过设定值时限力机构动作，切断电源，输送机停止运行。

Drive device has overload protection mechanism, when driving exceed the set value, the power limit mechanism will act to cut off the power, and then the conveyor will stop running.

- Pre-treatment Tunnel; 预处理通道;

1.Carpentry (Gallery and tanks in 304 stainless steel)

The Thickness of room and roof is 1.2mm

The Thickness of base board is 2.0mm

The Thickness of tank of spray is 2.0mm

The Thickness of tank of Dip is 3.0mm

棚体(地道和水槽使用304不锈钢)

侧面与顶部厚度1.2mm

底板淌水：2.0mm

喷淋水槽厚度：2.0mm

浸渍水槽的厚度：2.0mm

2.Zn Phosphate or Siliance sector made in 316 stainless still).

磷化或硅烷部分使用316不锈钢

3.External structure in carbon steel profile.

结构使用碳钢

4.Thermic insulation for warm tanks by Rockwool (50 mm and 80kg/mc)

热绝缘用于温水槽石棉(50毫米和80公斤/ mc)

5.Warm tanks covered with panels in 304 stainless steel

不锈钢板覆盖温水槽

6.Detachable covers of the tanks must be AISI 304 stainless steel.

水槽的可拆式覆盖必须符合美国钢铁协会的304不锈钢

7.Inspection doors must be included, with free access for maintenance.

必须检查门，不能妨碍维修

8.Illuminations (include mobile lamps near each door, so that operator can decide where put it in the interior, during the maintenance).

照明(包括每扇门附近移动灯，操作工在维修期间可以在内部放置）

9.Gangways in polypropylene-screened material, place on the lower floor

过道使用聚丙烯材料覆盖,放在较低的地板上

10.Filters in 304 stainless steel sheet hurdle type for the degreasing stages.

脱脂阶段，过滤器使用304不锈钢板栅栏式类型。

11.Exhaust system must be applied in all the tanks s.

排气系统必须应用于所有水槽边界。

12.Conveyor guard by pressurized duct and brushes for the warm stages.

保温阶段输送带，采用气密性设计

13.Magnetic removal must be including in the degreasing stages filters.

脱脂阶段过滤器必须包括磁性装置

14.High resistance painting must be considered in the external panels.

外部面板必须采用高防腐蚀的喷漆

15.Ramps, nozzles and manifolds for ramps in polypropylene.

坡道、喷嘴和阀门使用聚丙烯

16.All the nozzles must be quick coupling system.

所有的喷嘴必须快速接头系统

17.Nozzles used in the phosphate stage must be hollow type.

用于磷酸阶段的喷嘴必须空心类型

18. Circulating pumps must be vertical type and made by AISI 316 material. Adoption of horizontal pump only if approved by written agreement.

循环泵必须垂直类型，使用AISI 316材料。只有书面协议通过才能采用卧式泵

18.Heating exchanger stainless steel AISI 316.

加热换热器符合AISI 316不锈钢

19.All the control gauges connected with control panel.

所有的控制仪表与控制面板连接

20.Pumps for automatic feeding of chemicals ( 2 degreasing, 1 activation, 2 phosphate and 1 passivation)must be considered in the facilities (suggested supplier OBL, Milton Roy, Seko). Diaphragm pumps are preferred one.

化学自动进料泵(2脱脂,1表调,2磷酸和1钝化) 必须有，(建议供应商 OBL,弥尔顿罗伊,塞科)。隔膜泵首选。

21.The interface of Phosphate stocking / decanter reservoir for filtration and storage of phosphate product must be included.

用于过滤和储存的磷酸盐产品的磷酸储存设备必须有

22.The interface of Phosphate circuit pumps and filter press must be included.

磷化槽循环泵和压滤机设备接口必须有

23.The phosphate sludge must be removed in a continuous way.

磷污泥必须连续地清除

- Connection Tunnel 1;

1.Carpentry with structure in carbon steel covered by insulated sandwich panels.

2.Centrifugal fan must be included.

- 连接通道1;

1．棚体构使用碳钢结构由隔热夹心板覆盖。

2．离心风机必须有。

- ED-C Tank; 水槽

1.Type: cathode deposition.

类型:阴极电泳。

Working temperature 30°C +/- 2°C

工作温度30°C + / - 2°C

Carpentry; deposition tank and topping up tank in steel sheet, thickness 5 (minimum). Internally coated with fiberglass or equivalent. Derakane epoxy vinyl ester resin is preferred 6 mm minimum, capable of 20000 v dc voltage (any point not less than 15000 v).

棚体;沉积水槽和补足水槽使用钢板,厚度5mm(最小)。内部涂上玻璃纤维或同等材料。Derakane环氧乙烯基酯树脂最低建议6毫米。能耐20000伏直流电压( 任意一点不低于15000伏)。

2.Pipes made of antacids material.

管道由抗酸材料制成。

3.Dialysis cells complete of membranes and electrodes in enough quantity to guarantee the process parameters. Tubular membranes are preferred.

渗析区域完整膜和电极足够的数量来保证工艺参数，采用管式膜。

4.Recycle pumps, pipes circuit, conductivity meter and flow meter must be included.

循环泵、管道线路、电导仪、流量计必须包括在内。

5.Rectifier to guarantee accuracy +/- 1% for net tension variations +/- 10% and charge variations 0-100%.

整流器保证精度+ / - 1%，电压变化+ / - 10%,负荷变化0 - 100%。

6.Filters cartridge made by SS 316 included in enough quantityto guarantee the filtration (minimum filtration 50 ).

过滤筒使用316不锈钢，足够的数量来保证过滤(最低过滤50)。

7.Recycle pumps must be totally made of SS AISI 316.

循环泵必须完全由不锈钢AISI 316制成。

8.Seal flushing system included.

自封闭的泵的系统

9.Complete temperature regulation circuit including in the facilities.

完整的温度调节电路

10.Paint storage tank, including pipes and venture nozzles of stirring must be included in the facilities to allow the paint transference from the main tank to eventual reparation. Discharger whole empty in max 30 minutes. In case the design consider external tank, Fiberglass material is preferred.

涂料贮存槽,包括管道和搅拌喷嘴必须包含在设施中，允许电泳槽的油漆转移到修理槽中。整槽的油漆最多30分钟完全清空。设计优先考虑外部水槽使用玻璃纤维材料。

11.Painting feeding (SS 316 static mix + 2 pneumatic pumps for feeding pate and binder) at least one set in necessary. The foreseen pumps must be suitable for the product contained in 1000 liters reservoir.

油漆供应系统(SS 316静态混合+2气动泵上料粘合计)至少一套。泵必须适合用于1000升容器。

- Rinsing Tunnel漂洗通道;

1.Carpentry – Gallery and tanks in 304 stainless steel, external structure in carbon steel profile and detachable covers of the tanks in 304 stainless steel.

2.Inspection doors for maintenance included.

3.Illuminations (include mobile lamps near each door, so that operator can decide where put it in the interior, during the maintenance).

4.Gangways in polypropylene screened material, placed on the lower floor.

5.Ramps, nozzles and manifolds in polypropylene.

6.Circulation pumps made in AISI 316 stainless steel.

7.Ultra filtration module; quantity 3, including membranes, vertical pumps, filtering system (minimum filtration 25 ), safety and control instruments, storage tank manufactures in stainless steel.Two filters must be in operation and other one as spare.

8.Manometers must have connection with HMI.

9.Exhaust and blowing system included in the facilities.

1. 棚体-水槽使用304不锈钢,外部结构使用碳钢，可拆式盖子使用304不锈钢。

2. 检查门维护包括在内。

3. 照明(包括每扇门附近移动灯，操作工在维修期间可以在内部放置）

4.过道选用过滤聚丙烯筛选材料,放置在较低的地板上。

5.坡道、喷嘴和集合管使用聚丙烯。

6.循环泵使用316不锈钢。

7.超滤模块;数量3,包括膜、立式泵,过滤系统过滤(最小25),安全性和控制仪器,储罐槽使用不锈钢制造。两个过滤器必须在操作中,另一个作为备用。

8.压力计与IHM相连。

9．排气和吹气系统包含在设施中。

- Connection Tunnel 2;

1.Centrifugal fan must be included.

-连接通道2;

1. 离心风机必须包括在内。

- EDC Baking Oven;

1.Heating by indirect heat exchanger fed by natural gas.

2.Carpentry in galvanized sheet painted with high resistance paint.

3.Inspection door for maintenance included.

4.Insulation need to have special design to guarantee the minimum temperature on the external panels of the oven. Triple isolation (mineral wool, air zone, mineral wool) will be preferred.

5.Recycle fans, suction fan and heat exchanger must be including in the facilities.

6.Heat exchanger equipped with combustion chamber in AISI 430 stainless steel.

7.Gas burner must consider security and control equipment

8.Control devices (temperature control with low and high temperature setting with sound and light alarm); temperature indicator; thermo resistances for temperature survey.

9.Illuminations (include mobile lamps near each door, so that operator can decide where put it in the interior, during the maintenance).

10.Furnace thermal insulation material is made of high quality rock wool, 180 mm thick, unit weight of 100 kg/m3. Furnace adopt international advanced technology design, outer wall temperature and room temperature difference <10℃.

11.Heating device use gas furnace indirect heating, has economic operation safety, etc advantages. Heated from room temperature to the set temperature is less than 30 minutes, so as to ensure the work efficiency.

12.Hot air circulation device is composed of centrifugal embedded blower, hot air circulation air volume damper, the circulation line and hot air filter, etc, so as to draw on air from upside and send air from bottom, air convection circulation, uniform temperature, temperature difference ≤±5℃ inside the furnace. Ensure that the workpieces are heated evenly, color is consistent, meet the requirement of product quality. Furnace cycle index is 3-4 times/minutes.

13.Temperature control adopts temperature control instrument to control the furnace temperature, using multi-point temperature measurement display in the temperature control area, one point temperature control is liquid crystal display (with 6 test points， four on the top of booth and one at the entry of the heating furnace ). Which has small temperature difference, long operating life, high sensitivity, convenient operation advantages

14.Over temperature protection system, close heating system timely and send out sound and light alarm signal if over temperature happens.

-EDC烘箱 ;

1. 由天然气间接加热的热交换器。

2.棚体采用镀锌板并涂高抗腐油漆。

3.检修门维护包括在内。

4.绝缘需要特殊设计,保证烘道外部面板上的最低温度。三重隔离(矿棉、空气区、矿棉)者优先。

5.循环电扇,抽风机和热交换器中必须包含在设施中。

6．热交换器配备燃烧室使用430不锈钢。

7．气体燃烧器必须考虑安全性和控制设备

8．控制设备(温度较低的控制、高温度设置，声光报警);温度指示器;热电阻温度测量。

9．照明(包括每扇门附近移动灯，操作工在维修期间可以在内部放置）

10.炉体保温材料采用优质岩棉，厚180mm，容重100kg/m3。炉体采用国际先进技术设计，外壁与室温相差<10℃。

11.加热装置采用燃气热风炉间接加热，具有运行经济，安全等优点。加热时从室温升至设定温度少于30分钟，从而保证了全线的工作效率。

12.热风循环装置是通过离心嵌入式风机、热风循环风量调节门、循环管路及热空气过滤等组成，作用是使炉内热空气形成上吸下送风，空气对流循环，温度均匀，温差≤±5℃。确保工件受热均匀、颜色一致，满足产品质量要求。炉内循环次数3-4次/min。

13.温度控制是温控仪表来控制炉内温度，在控温区域采用多点测温显示，一点控制(室体顶部测试点4个，加热炉出入风口各1个,共计6个)温度液晶显示。它具有温差小、寿命长、仪表灵敏度高，使用操作方便。

14.设置超温保护系统，遇超温及时关闭加热系统并发出声光报警信号。

- Control Panel 控制面板;

1.The equipment need to be supplied with the following items:

a.Magneto thermic automatic general switch with suitable setting equipped with release coil, rotary move and protections;

b.Transformer/s for the feeding of the ancillary circuits;

c. Power contactors for the insertion of every motor or for every utilization that requires them;-protections against overloads and short circuits for every motors or for every utilization that requires them;

d.Ancillary contactors for working logics;

e.Plungers, selectors and manipulators with IP65 level protection;

f.Pilot lamps (diameter: 22 mm) with IP65 level protection;

g.Terminal boards that are suitable for connections up to a 1,000 V;

h.Wirings realized with cable having FR3 insulation (3,000 V) placed in a raceway of plastic material;

i.Ancillary circuits and equipment that are numbered and signed in accordance with the electric scheme;

j.Dissecting terminals of the earth wire for ancillary circuits (leakage control);

k. Air conditioner for each module.

l.Stop System Control - The machine must have stop control system

1.设备需要提供下列事项:

a.磁热自动通用开关适当设置配备释放线圈,旋转移动和保护;

b．变压器供应商辅助电路;

c．每个电动机的配主电源接触器;-对过载和短路保护

d．辅助接触器的工作逻辑;

e． IP65等级保护;

f．指示灯(直径:22毫米)IP65等级保护;

g．端子板适用于连接到1000 V;

h．电缆有FR3绝缘(3000 V)

I．辅助电路和设备按照电路图进行编号及标识

J．辅助电路接地线(泄漏控制);

K．每个模块空调控制温度。

L．停止系统控制,机器必须有停止控制系统

2.The control panel for the logical management of working must be equipped with programmable logical controller supplied with interface cards and display device; The system must have:

控制面板的逻辑管理工作必须配备可编程序逻辑控制器提供接口卡和显示设备;系统必须有:

a.Main assembling frame;

b.CPU with feeder and buffer battery;

c. Optoinsulated input cards;

d.Optoinsulated output cards;

e.Terminal board;

f.Connection cards;

g.Cable;

h.Application software;

i.Display device;

j.Graphical printer.

a. 显示装配的主要结构 ;

b. CPU带充电和缓冲电池;

c.光电元件绝缘输入卡;

d.光电元件绝缘输出卡;

e.接线端子板;

f.连接卡;

g.电缆;

h.应用软件;

i. 显示设备;

j. 图形打印机。

3.Besides the cubicle must provide with some safety devices in order to prevent the danger of electrocution. The minimum devices are the following ones：

除了隔间,必须提供一些安全装置,以防止触电的危险，最低要求以下:

a.Rotary move that blocks the doors and that is on the feeding general switch.

b.Proximities on the doors. The proximitiesprovide for cutting off the feeding in case of opening of the doors;

c. Emergency plunger connected with the release coil of the general switch;

d.Locks on the doors.

e.The locks can be opened only with suitable keys;

f.Tension signaling inserted when the doors are open;

a. 安全门旋转打开，门的开关信号与系统连接

b．门上安装感应装置。一旦打开门，停止上料;

C．紧急plunger与总开关的跳闸线圈相连;

D．门锁;

E．只有合适的钥匙才能打开锁;

F．门一旦打开，对系统反馈信号;

- Fitting up Materials;

1.Manifolds to distribute heating fluid. The equipment concerning the leadings of each user must be included. They must be made of steel with heat insulation;

2.Manifolds to distribute industrial water. The equipment concerning the leadings of each user must be included;

3.Manifold to distribute demineralized water must be included. Made of stainless steel or PVC;

4.Screened cable for connection probes/electrical panel must be included;

5.Materials for external electrical circuit including cables, channels and leadings for connections between the electrical panel and each user must be include;

6.Manifolds to distribute cooling fluid. Equipment concerning the leadings of each user must be including. Made of steel with heat insulation.

1. 管道分配加热液体。必须钢铁制成，隔热。

2. 管道分配工业水。

3. 管道分配去离子水，不锈钢或PVC材料;

4. 屏蔽电缆连接电气面板;

5.外部电路材料包括电缆、管道和连接电气面板和每个单元的连接线路;

6.管道分配冷却液。设备到用户之间的连接线。材料为钢铁并隔热。

- Di Water Production 去离子水生成;

1.Automatic deionizer 3 mc/h

2.All assembled on palletized skid and projected accordable to the following criteria:

a.Functioningsimplicity

b.Qualityandreliabilityofthematerialused

c. Capacity 3 m3/h.

3.Quality of outlet water:

a.pH :6 ÷ 7

b.conductivity:< 30S

c. utility flow:3m3/h

4.Post-demi storage tank :

a.Capacity4 m3 , madeoffiberglass ( PRFV )

b.CentrifugalpumpsmadeofstainlesssteelAISI 316

5.Electriccontrolpanelwith programmable Controller ( PLC ) for the equipment automatic control

6.Conductivitymeter ,

7.Touch screen for utilities control.

去离子水的生产;

1. 自动去离子装置3 mc / h

2. 所有组装在托盘滑轨上并符合以下标准:

a.功能简单

b．材料质量可靠

c．能力3 m3 / h。

3. 出水的质量:

a.ph值:6÷7

b.导电率:< 10S

c.设备流量:3 m3 / h

4.Post-demi贮存箱:

a. 4m3, 材料玻璃纤维(PRFV)

b．离心泵316不锈钢

5．电气与可编程控制器(PLC)控制面板设备自动控制

6．电导仪、连续可视化流出水的电导率

7．触摸屏实用程序控制

Chiller;

1.A chiller must be foreseen for production of cold water for e-coat tank.

冷水机组;

1．电泳槽配备冷水机用于产生冷水。

Skimmer Oil;

1.A continue oil remover must be considered.

2.The components of the system are the following:

a.oil remover section

b.Pump with valve flow regulation

c. Container for mud

d.Filter

e.Electric panel

去脂油;

1．必须考虑持续去油脂。

2．系统的组件如下:

a. 除油部分

b．泵带有流量阀调整

c．容器用于贮存残渣

d.过滤器

e．电路板

Preparation tank (degreasing stage);

1.Additional tank located close to the chemical feeder system must be considered in the quotation.

2.Will complete the feeding system :

a.Pump

b.Piping

c. Electric panel

准备水槽(脱脂阶段);

1．在药剂加料系统边上的额外的水槽必须考虑在报价里。

2．药品加料系统:

a. 泵

b. 管道

c. 控制面板

Safety Engine Unit

1.In case of emergency during the black out of electricity the facility must have in the line a safety unit group. The unit is able to feel the energy for the E-Coat tank and other utilities to maintain the recirculation of the paint.

2.The group must be complete including electrical control panel.

安全发电机单元

1．在停电紧急情况下，设备要在安全单元组内。该设备可以保持电泳槽以及其他相关设施的工作

2．该组织必须包括完整电气控制面板。

2.

3.Quotation

3.1.The supplier must shall in the contract that agree with all details of scope

3.2.The supplier needs to quote in separate optional items which may be included on the machine that were not covered in this scope, describing its benefits;

3.报价

3.1．供应商必须在合同同意所有范围的细节

3.2．供应商需要在单独的可选项目报价中报价,有可能包括未列入范围的机器,描述它的好处;

4.Equipment documentation 设备文档

4.1.After concluding the order purchase and before the construction of the electrical machine design, mechanical, pneumatic and hydraulic should be addressed to WMMM for prior review;

4.2.The Machine manual must be delivered together with the machine, must be inChinese language, should be easy to understand and should be updated in case of changes during the startup of the machine;

4.3.The Machine Manual must contain information regarding utility consumption of the machine (example:compressed air, electricity, steam, etc.);

4.4.The Machine Manual must contain the annual cost of operation of the equipment, including describing the costs for preventive maintenance of equipment;

4.5.The Machine Manual must contain the purity of compressed air;

4.6.The Machine Manual must contain voltage variations are acceptable to the equipment;

4.7.The Machine Manual must contain a specific section for the operation of the machine with a level of details about the drives and configurations;

4.8.The Machine Manual must contain a specific section to maintain the machine in great detail about configurations, procedures for checking electrical and mechanical parts and steps for assembly and disassembly;

4.9.The Machine Manual must contain a section explaining how the lubrication should be performed, which indicated lubricants and what frequency;

4.10.All procedures listed in the manual (especially checking, assembly and disassembly) should have indicated the time required for implementation;

4.11.The Machine Manual must contain a specific section for installation and operation of the machine with a level of detail about safety rules and instructions for the supply network of utilities (water, compressed air, steam, etc.);

4.12.The Machine Manual must contain a specific section for the program explaining what HMI can be configured on each screen;

4.13.The Machine Manual must contain how to checks of noise, vibration and waste generated by the machine;

4.14.Together the manual should be provided containing a digital media in addition to the manual in electronic format, the drawings of tooling and wear parts in standard face sheet of WXMM, software controllers, HMI software, servo drives, camera settings and industrial networks when applicable;

4.15.All the software the machine must have commented on Chinese;

4.16.The list of spare parts should be provided along with the manual REFERENCE MANUFACTURER not the distributor, including their sale price on the date of preparation;

4.17.Calendar of autonomous maintenance (CILR) in the standard model of WXMM with operation procedure (SOP). The final document already validated by the Maintenance Department of WXMM must be sent to WXMM before the installation of equipment. send preliminary list in the phase of quotation with the cleaning time and inspections to be performed by the operator when the machine is stopped;

4.18.Providing all Standards Maintenance Procedures (SMP) required for all preventive maintenance activities, standards WXMM;

4.19.The supplier shall deliver the schedule of professional maintenance as standard WXMM, stating all grouped by sets and subsets of components, main components, lead times, manufacturer, and reference information for MTBF and MTTR of the same, as to service, must be provided all these items and critical items list with prices and lead-time. The document must be validated by WXMM before final delivery;

4.20.The supplier shall deliver the ART equipment with those collected fees, which itself conditioned upon completion of the technical delivery of the machine;

4.21.The members of the electric power system equipment must have medical records with the procedures for emergencies.

4.22.All the keys, buttons, connections should contain information about the component in Chinese language;

4.23.Spare parts: The manufacturer shall provide 1,000 hours of spare parts together the machine and 5,000 and 10,000 hours as optional in the quotation;

4.24.The construction of the machine must follow the rules of China. Other items not covered by these rules must have their doubts answered by WXMM.

4.25.The FMEA of design must be validated by WXMM before the start of equipment manufacture phase;

4.26.Full Design of the whole system containing process flowchart layout and installation must be sent in electronic file AutoCAD software;

4.27.The calculation of all items that involve risks to operators, factory and peripherals, Environment and the Equipment system;

4.28.Remark: The supplier must be aware that the WXMM is buying the machine with its project. Because this is a crucial point in the negotiations, if the supplier deems that the delivery of the complete project is not possible, should inform in which parts of the project will be delivered and which will not. The supplier who thus does not proceed will be out of competition;

4.1．采购订单完成后，电器设计完成前，机械、气动和液压应该提交浙江万向马瑞利减震器预评审;

4.2．机器手册必须和机器一起交付,必须是中文,应该容易理解,并且应该在机器启动时候根据变化更新;

4.3．机器手册必须包含机器消耗信息(例如:压缩空气、电、蒸汽等);

4.4. 机器操作手册必须包含设备年度成本,包括描述设备的预防性维护成本;

4.5．机器手册必须包含压缩空气的纯净度;

4.6.机器手册必须包含电压变化大小是设备可以接受的;

4.7.机器手册必须包含一个特定部分，关于机器操作，驱动和配置的详细信息;

4.8. 机器手册必须包含一个特定部分,机器维护的详细配置,检查电气和机械零件程序和装配和拆卸的步骤;

4.9 .机器手册必须包含说明设备润滑方式,指明润滑剂和频率;

4.10．手册中列出的所有操作程序(尤其是检查,装配和拆卸)应该指出执行所需的时间;

4.11．机器安装和操作手册必须包含安全规则和设备供应网络(水、压缩空气、蒸汽等);

4.12．机器手册必须包含程序;

4.13．机器手册必须包含如何检查噪音,振动和由机器生成的浪费;

4.14．除了电子格式的手册,手册也应该包含数字媒体，工具图纸和磨损部件的图纸，使用马瑞利格式,软件控制器,人机界面软件,伺服驱动器,相机设置和工业网络;

4.15．所有机器软件中文 ;

4.16．应提供备件列表以及参考制造商手册，不是经销商,包括他们准备日期的销售价格;

4.17．自主维修日历(CILR) WXMM公司标准模型与操作程序(SOP)。最终的文档已经由马瑞利维护部门验证，设备安装前必须被发送给马瑞利。发送报价阶段的初步清单，附带机器停机时操作工清洗时间和执行的检查。

4.18．提供所有马瑞利要求的标准维护程序(SMP)预防性维护活动,标准;

4.19．供应商应提供专业维护的时间表，按照马瑞利标准,声明所有零件和子零件，主要组件,交货期,制造商,MTTR和MTBF相同,必须提供所有这些项目和关键项目列表,价格和交货期。最终交付前，文档必须由马瑞利验证;

4.20．供应商应提供ART设备与费用,基于机器技术交付条件;

4.21．电力系统设备应对突发事件必须要有记录。

4.22．所有的钥匙,按钮,连接应该包含中文 信息;

4.23．备件:制造商应提供1000小时的备件，5000和10000小时为报价可选;

4.24．机器安装必须遵循的中国法律。不受这些规则约束的其他项目，由WXMM解释。

4.25．设备制造阶段，设计FMEA必须由马瑞利验证；

4.26．整个系统的完整设计包含过程流程图布局和安装必须用电子文件AutoCAD软件发送;

4.27．所有项目风险计算涉及操作,工厂和外围设备,环境和设备系统;

4.28．备注:供应商必须意识到WXMM购买机器是用于项目。因为这是谈判的关键点,如果供应商认为交付完整的项目是不可能的,应通知项目的哪些部分将不会交付。无法继续的供应商将退出竞争;

5.Access for the equipment maintenance 设备维护

5.1.The equipment should be designed to facilitate operator access / maintenance technicianto perform internal and external cleaning without extensive disassembly;

5.2.Access to the top of the cleaning equipment should preferably be possible without the need for ladders and should be discussed with a solution WXMM when this is not possible;

5.3.Operations checking minor problems should be facilitated;

5.1．设备设计应便于操作/维修技术员执行内部和外部清洁，无需大范围拆卸;

5.2．进入清洗设备的顶部应该最好不需要梯子,如果无法做到，应该和马瑞利讨论解决方案;

5.3．操作检查小问题应该简便;

6.Requirements要求

6.1.The machine should be manufactured using components that aim to reduce energy consumption in all its senses (electricity, steam, compressed air, etc.);

6.2.Electronic Panel:

· Panel doors with steel structure and plates with plate # 16 MSG;

· Electrostatic powder paint in RAL 7035 gray color for the frame;

· Electrostatic powder paint in orange RAL 2009 for mounting plate;

· Door with polycarbonate visor;

· Protection Level IP 65;

6.1．机器制造应该使用减少能源消耗的零件（电、蒸汽、压缩空气等);

6.2．控制面板:

控制面板门钢结构，板# 16MSG或供应商确定;

静电粉末涂料RAL 7035灰色的框架;

静电粉末涂料RAL 2009年安装板橙、;

带有聚碳酸酯观察窗;

保护水平IP 65;

· The electrical panel when supplied In cabinets and need to have a eyelet support for transportation;

· Forced ventilation TAKING OFF THE HEAT FROM INSIDE THE PANEL. Do not pump air inside the panel, except by air conditioning when this heat generation justify the installation;

· Locking

· 控制柜需要安装孔用于运输;

· 强制通风去除面板内的热量。不要在面板内部压缩供气,除非安装需要空调加热

· 上锁

· Inputs and Outputs cables by the inferior part of the machine;

· Power Supply 380VCA tri-phase withneutral and ground wire;

· Supply Frequency 50Hz;

· Must be disconnect fuse (line Ergonfuse) in the feeder for opening under load;

· Must have thermo-magnetic circuit breakers for each circuit protection sized according to the cable that is attached to it and not the load. The cables must be sized according to the load;

· 输入和输出电缆;

· 电源380三相和地线;

· 50 hz电源频率;

· 必须有电路保护热磁断路器，大小根据连接的电缆，,而不是根据载荷。电缆必须根据负载大小;

· Command circuit auxiliary Voltage of 24VCC;

· Ambient Temperature lower than 40°C;

· Relative Humid lower than 85%;

· Altitude of 920m above the sea level;

· Wire isolation of 750V, fire-proof

o 命令电路辅助电压24 vcc;

o 环境温度低于40°C;

o 相对湿度低于85%;

o 高度高出海平面120米

o 线隔离750 v防火

· Wire Color Standards 线颜色标准

o Phase R,S and T:RED/GREEN/YELLOW;

o Ground: Green / Yellow ;

o Neutral:Blue;

o Plug:2,5mm;

o Illumination: 2,5mm;

oCommand and control 24VDC:-1, 5mm2

oR,S和T阶段:红/绿/黄;

o 地线：绿色/黄色

o 中性:蓝色;

o 插头:2 5毫米;

o 照明:1 5- 2 5毫米;

o 控制伺服24 v:1 5平方毫米

· Do not use the phase and neutral voltage of 380Vac to obtain 240Vac. Any change must be obtained by electromechanical transformer;

· All circuit of drive pushbuttons and visualization of signalers should be on 24VDC;

· Service Plugs with voltage of 110V or 220V should be indicated on the plug.

· The lighting sockets as well as service plugs (for laptops) of the panel shall be provided in the Brazilian standard;

· The electronic circuit must be developed in way that do not produce neither suffer with electromagnetic interfere shielding means must be developed to eliminate this risk;

· 不要使用分级和中性电压380伏交流电来得到24伏电压。任何改变都必须通过变压器实现;

· 所有驱动按钮的电路和可视化信号应该为24V;

· 服务插头电压110 v或220 v应该表明在插头上。

· 照明插座插头(用于笔记本电脑)以及面板的伺服插头应按中国标准;

· 电子电路开发必须不受电磁干扰屏蔽，必须消除这种风险;

· Other items of electrical panel is not covered in this manual must meet Standard of China;

· The electrical panel shall have power meter on your input model as mentioned in Annex I.

· The Electronic Panel must have electronic gauge

· All the electrical conductors must have to be installed inside cable trays;

· If the electrical panel is not attached to the machine, it must be in a carrier and cables must be brought to the machine through cable trays;

· All cables shall be identified with identification rings or adhesives for easy identification in the wiring diagram;

· 电气面板的其他项目如果不包含在本手册必须满足中国国标;

· 电气面板应该在输入模型中有功率计（附录1）。

· 电气面板必须有显示电子仪表

· 所有电线接头必须安装在电缆槽内;

· 如果电气面板没有连接到机器,它必须安装标准的电柜里 ，电缆必须通过电缆槽连接机器;

· 所有电缆应有识别环或标签便于在线路图中识别;

· Electrical conductors should not be exposed to sharp edges and should go in and out in panels or areas of the machine through proper cable gland;

· For machines with high output power cables must pass through the same hole to get into the panel;

· Devices shutdown circuit must allow the lock with padlocks;

· Its forbidden the use of section switch knife type in the machines;

· All machines with PLC and HMI must necessarily possess industrial Ethernet switch with 4 or 5 doors. If more network devices that switch should be higher, always leaving an available port for programming;

· 电线借口不应暴露在锋利的边缘，应该在机器的面板出入，或通过机器适当的电缆密压盖;

· 有高输出功率电缆必须通过相同的孔进入控制面板;

· 关机电路的设备必须用挂锁

· 禁止使用刀开关;

· 所有具备PLC和HMI的机器必须有工业以太网交换机4或5门。如果有更多的网络设备,开关应该更高,总是留下一个可用端口编程;

6.3.Pneumatic System 气动系统

· The pneumatic system must be equipped with silencers to reduce noise during operation of the machine;

· The machine must be provided with pressure regulator with pressure gauge, lubricator and dehumidifier with trap;

· If an electrical component may suffer damage or operator may be at risk in case of lack of air, the pressure switch should be digital and send signal to the machine making a safe stop;

· The machine must have the control valve to gradually increase the air pressure in the first drive and after intervals to avoid sudden drives;

· All hoses must be identified in the 2 ends and match the pneumatic scheme;

· All moving parts, especially those that have large bending moment must be fitted with devices to ensure the balancing of the same.

· The machine must be restarted easily after an emergency stop;

· In case the machine needs a specific purity of compressed air or require that it lacks any trace of water, coalescing filters and air dryers should be provided with the equipment;

· 气动系统必须配备消音器降低操作噪音;

· 机器必须提供三联件;

· 如果电路组件可能因为缺乏空气遭受损坏，气压表该为数字化并可以发送信号安全停止机器;

· 机器必须有控制阀逐渐增加气压，以避免突然的驱动;

· 所有软管两端必须安装气动方案进行标识;

· 所有移动部件,尤其是那些动作大的弯曲，必须配置装置保持平衡

· 机器紧急停止后必须重新启动;

· 如果机器需要特定的压缩空气纯度，或不能有任何水迹，应提供凝聚过滤器和空气干燥器;

7.Other Specifications 其他规范

7.1.The machine must go into standby when running out of operation for more than 15 minutes, stopping motors and other devices that have high energy consumption but do not offer it takes to restart the process. Temperature control systems for example should not be disconnected without specific operator command;

7.2.Electric motors should be high performance with≥ 95%;

7.3. Machines with electric motors above 7.5 HP shall have automatic capacitor bank to correct the power factor;

7.4. Machines with electric motors above 10HP must have electronic drive system with control of start ramp;

7.5.All identifications of the machine and HMI screens should be inChinese;

7.6.The equipment must be designed to be as compact as possible;

7.7.The equipment must be made taking into consideration that the parts of the machine do not obstruct the panels;

7.8.The electrical grounding of the machine should be done so that in case of electrical discharge current cannot pass through bearings or sensitive equipment;

7.9.Luminaires supplied with the machine must be high-efficiency;

7.10.Luminaires for the specific area of operation must be of the type HO-T5.

7.11. The machine must be developed using all possible methods to prevent human error;

7.12.The machine must be constructed predicting a self-diagnosis function;

7.13.The fixing screws of parts that require inspection and/or retightening must be provided "sealed" (marked position);

7.14.The machine must have system to ensure equal distribution of forces to ensure greater stability;

7.15.The machine must be designed to not propagate resonate at any speed operation requested in the project;

7.16.If necessary the development of fixations for parts, they cannot leave marks or damage the part geometry;

7.17.The pushbuttons drive must be situated between 95mm and 105mm from the floor where the operator drives the machine level;

7.18.Panels with visual indication should be within sight of the operator and located at eye level;

7.19.The machine must not have sharp edges or corners that offer risk to the operator / maintenance technicial

7.20.The moving parts of the machine should be painted orange RAL 2003;

7.21.The machine must be provided in white color RAL 9010;

7.22.All utilities inputs of the machine must be performed with rigid tube and with 3 parts ball valve in stainless steel CF8M 316 indicating the direction;

7.23.If the machine has filters, they should allow their exchange without stopping the equipment and safety;

7.24.All hydraulics units, regardless of size must have heat exchanger shell type and tube water cooled.

7.25.The pressurized hoses (especially of the hydraulic system) must have locks for steel cable so that if there is rupture of the hose connector does not thrown against the operator;

7.26.The lubrication points, adjustment and inspection must be located outside danger zones;

7.27.If a machine is connected to another in line, the security emergency stop must stop all other machines of the line;

7.28.The replacement of critical parts, tools and devices must be designed assuming that the concepts of SMED (Single Minute Exchange of Die);

7.29.The equipment must be designed to have fixation flexibility of tooling for existing or future products and devices;

7.30.The design of the machine should guarantee that components with needs of periodic exchanges have easy access. These components should not be removed and inbridually placed (it is necessary to draw and put another component to their exchange). The idea is to avoid safety problems, excessive loss of time and the need of special tools or specialized labor. There should not be also on the machine, parts that need to be cleaned without difficult access to the operator;

7.31.Lubrication Points, level indicators, voltmeters, ammeters, gauges or any other instruments of parameters control and maintenance should be external to the machine, in easy and accessible locations, as much as possible in the operator’s eyes high, without any other component forward which could make it harder for their immediate viewing;

7.32.The design of the machine should, whenever possible, consider components that are easily found on the market. When it is not possible to meet this condition, the supplier must indicate the component in the list of items to be kept in stock. These special component list, must be supplied together with the consumable standard components or tools have to be supplied toWXMM with the machine;

7.33.The machine screws must be in metric standard;

7.1．机器操作停止如果超过15分钟,必须进入待机，停止电机和其他高能耗设备，重启，但是保留某些必要设备。例如温度控制系统没有特定的操作指令不应断开;

7.2．电动机应有高性能≥95%;

7.3．机器电机在7.5HP以上应有纠正功率因数补偿功能;

7.4．机器电机超过10HP必须有变频控制系统，控制启动趋势;

7.5．所有机器的识别和人机界面屏幕应该是中文;

7.6． 设备必须设计得尽可能紧凑;

7.7．设备必须考虑机器不要堵住面板;

7.8．机器的电气接地以防放电电流不能通过轴承或敏感设备;

7.9．灯具必须节能

7.11.这台机器必须利用所有可能的方法来防止人为错误;

7.12. 这台机器构造必须有预测自我诊断功能;

7.13. 部件的固定螺丝需要检验和/或重新上紧，必须“密封”(明显位置);

7.14.机器必须有系统较强的平衡能力,以确保更大的稳定性;

7.15. 机器设计必须满足在任何速度都没有传播共鸣;

7.16．如有必要，零件的紧固件不能留有痕迹或者损坏零件的几何特征

7.17．按钮驱动器必须位于95毫米和105毫米之间，操作工驱动机器水平位置，特殊情况需要WXMM确认

7.18．面板目测应该在操作员视野范围,齐眼的高度，特殊情况需要WXMM确认;

7.19．这台机器不能有锋利的边缘或角给操作/维修技术员造成风险;

7.20．机器的运动部件应涂成橙色RAL 2003;

7.21．机器必须涂成白色RAL 9002;

7.22．机器的所有设施输入必须用刚性管和三个不锈钢球阀CF8M 316指明方向;

7.23．如果机器有过滤器,需要在设备不停止的设备与保证安全的情况更换;

7.24．所有液压单元,无论大小必须有冷却

7.25．高压管(特别是液压系统)必须为钢制管,保证操作者的安全;

7.26．润滑点,调整和检查必须位于危险区域外部;

7.27．如果是连线设备,安全紧急停止必须停止线上所有其他机器;

7.28．更换关键零件,工装和装置设计必须有快速换模的概念(例如一分钟换模);

7.29．设备设计时需要考虑柔性;

7.30．机器的设计应保证组件的定期容易替换。这个想法是为了避免安全问题,过度的浪费时间和需要特殊的工具或特殊劳动。设备设计需要容易清洗

7.31．润滑点,水平指标,电压表,电流表,仪表或其他仪器的参数控制和维护应在机器外部，放置简单的和易查看的位置,尽可能在操作员目视高度,没有任何其它部件阻挡;

7.32．机器部件的设计应尽可能考虑市场上容易找到。不可能满足这一条件时,供应商必须在零部件请单显示。这些特殊的零部件列表,必须与易损件请单一起提供给WXMM

7.33．这台机器螺纹规格采用国标

7.34.The Tubes must be painted as follows管子喷漆颜色如下::

· Orange (Munsell 2,5 YR 6/14): Chemical Products non-gaseous;

· Yellow (Munsell 5 Y 8/12):Non-liquefied gases;

· Security Blue (Munsell 2.5PB 4/10):Compressed Air;

· White (Munsell N 9.5):Steam;

· Grey (Munsell N 6.5): Vacuum;

· Dark Grey (Munsell N 3.5):Conduit;

· Brown (Munsell 2.5 YR 2/4):Oils;

· Black (Munsell N 1):Flammable;

· Dark Green (Munsell 2,5 G 5/10): Industrial Water;

· Light Green (Munsell 10 GY 6/6): Cooling Water;

· Red (Munsell 5 R 4/14):Firefighting system;

· 橙色(孟塞尔2,5年6/14):非气态化工产品;

· 黄色(孟塞尔5 Y 8/12):非液化气体;

· 安全蓝色(孟塞尔2.5 pb 4/10):压缩空气;

· 白色(9.5孟塞尔N):蒸汽;

· 灰色(孟塞尔N 6.5):真空;

· 深灰色(孟塞尔3.5 N): 管道;

· 棕色(孟塞尔2.5年2/4):油;

· 黑色(孟塞尔N 1):易燃;

· 深绿色(孟塞尔2,5 G 5/10):工业用水;

· 亮绿色(孟塞尔10 GY 6/6): 冷却水;

· 红(孟塞尔5 R 4/14): 消防系统;

7.35.The machine manufactory parts should follow the recommendations of Annex I.

机器零件需要按照附件1.

8.Visual Indicators视觉指标

· The hydraulic reservoir tanks needs to have level indicators of minimum and maximum and send a signal to the PLC to stop the machine if there is not enough fluid to operate without risk of damage to components;

· The control components must be identified and be visible to the operator / maintenance technicians;

· All gauges must be the same color and possess indication of what the ideal working range (green) and which zone should be avoided (red);

· 液压储蓄槽需要能够指示液位高度，如果液位太低，,将一个信号发送到PLC停止机器，以免损坏设备

· 控制组件必须标识，操作/维护技术人员可见;

· 所有仪表都必须使用相同的颜色指明理想工作范围的指示(绿色)和应该避免哪些区(红色);

· All verification instruments fully functioning equipment (Example: gauges, voltmeters, ammeters, etc.) should be in a visible location for operators and maintenance technicians, situated as close as possible to the line of sight;

· All ranges of verification instrument must be in the same direction (towards the unit of measurement grows);

· All hoses must have visual identifiers flow direction;

· All valves should be identified with the standard operating position (open / closed), and the default position should be indicated by the green color and the other positions for the red color. (Paying attention to detail that green does not mean open but working position);

· 所有需要点检与维修的部件(例如:仪表,电压表,电流表,等)需要表明位置以便参看与维修,位于尽可能接近的视线范围;

· 所有范围的仪表必须在同一方向(朝向计量单位增长的方向);

· 所有管道必须有目视流向标识符;

· 所有阀门应用标准操作位置标记(开启/关闭),默认的位置应该显示绿色和红色。(注意细节，绿色并不意味着开，意思是工作位置);

· All valves should be identified with the direction of opening and closing. Preferably this shall be located on the handle.

· The HMI machine must contain the indicators of productivity and machine efficiency and cycle time, the method of calculation will be informed byWXMM after closing the purchasing request;

· 所有阀门应标记打开和关闭的方向。

· HMI机器必须包含机器生产率，效率和周期时间。

· The HMI shall have screens as follows 人机界面屏幕如下:

o Operator’s the screen: access by login with username and password to the synoptic screens of equipment with major production information, choice of process parameters for operation and release.

o Maintenance technician’s screen: access by username and password to the setting screens of the equipment status of the inputs and outputs of the PLC with identification of each text, access to specific words or bits of process parameters to identify each and calibration when applicable;

o Programmer’s screen: access by username and password to register the programs when applicable

o 操作工屏幕:用户名和密码访问登录，设备主要生产信息的屏幕,操作工艺参数选择和下发

o 维修技术员的屏幕:用户名和密码设置屏幕设备PLC的输入和输出状态对设备的参数进行调整与校准

o 程序员屏幕:通过用户名和密码注册程序;

o The equipment must be equipped with remote monitoring system via an IP address;

o Magnetic sensors must be endowed with short cables with connectors for easy replacement;

o Predict system to transport equipment;

o Install machine base relief for fork lift or lifting hooks for transportation;

o Install enclosures protection with polycarbonate in valves compartments and remote I/O;

o 设备必须远程监控系统

o 磁传感器必须容易更换;

o 设备设计需要考虑设备的运输搬运要求;

o 安装机器底部起重钩叉车或挂钩运输;

o 阀片间隔安装有机封闭保护，远程I / O;

o Hydraulic unit with outlet with valve at the bottom of the tank to allow Filtering 1. ";

o Indication of loss of load;

o PIPES: Leave space between the tubes and plates / base cleaning (5 cm), enabling passing the hand + cloth;

o All the valves must be well protected and easy to disassemble for maintenance;

o 液压单元出口阀在水槽底部，便于过滤”;

o 指明损失载荷;

o 管道:管子与地面或基准面的距离至少为5cm，以便清洁;

o 所有阀门必须保护良好和便于拆卸维修;

9.Lubrication 润滑

· Lubrication of equipment should be centralized and automated, providing thelubricant needed for each specific local place in period of time and / or number of cycles;

· 设备润滑应该集中和自动化,必须明确润滑的地点，数量以及间隔时间

10.Safety, Ergonomics and Environment 安全， 人机以及环境

· When start the machine none cylinder or actuator system can work automatically;

· After an emergency stop operator must remove the error condition in the machine control panel;

· Entire power system of actuators should be cut in case of activation of the emergency stop;

· In case of emergency drive the machine must be driven to a safe stop and not simply the stop of its activity;

· Any failure of safety devices, the machine must not operate or move the moving parts;

· 当启动机器时，没有工作缸或作动机构可以自动工作;

· 紧急停止操作后，操作工必须在机器控制面板复原后才能再次启动

· 如果紧急停车，作动机构的控制电源必须切断

· 在紧急情况下，必须作动机构安全停止,而不是简单地停止活动;

· 任何安全设备失效,机器不能操作或移动部件;

· In case of need of neutralization of security systems to perform maintenance or adjustments to the machine must be capable of preventing the maximum advance of their moving parts; mobile;

· The machines and equipment should be designed taking into account the variability of anthropometric characteristics of operators;

· The machines and equipment should be designed respecting the requirements postural movements, cognitive and physical effort defendants by operators;

· The equipment must be designed in such a way that the number of movements of the operator is minimized;

· The machines and equipment should be designed to reduce the requirement of force, pressure, grip, flexion, extension or twisting of body segments;

· 如果需要中和安全系统执行维护或调整机器，必须能够防止移动部件的移动;

· 机器和设备的设计应考虑到操作者的人体测量的可变性特征;

· 机器和设备的设计应尊重姿势动作,认知和身体活动;

· 设备必须设计需考虑到操作工运动最少;

· 机器和设备应该旨在减少力的要求,压力,控制,弯曲,扩展或扭曲身体;

· The machine panel shall indicate all information of machine current status and operation that is being performed;

· During the operation the operator shall not move himself on floor with level difference, sliding floor or have his access to the equipment blocked due to components;

· The machine must meet all legal requirements with respect to noise, vibration, emissions and wastes;

·The hydraulic units, fluids and storage tanks should have containment basin which is capable of receiving the whole volume of the liquid in the event of leakage;

· Must be provided safety report of machines including the memorial of calculation for distance of the security barrier and pictures indicative of where you can find the safety devices;

· Machine must to have a stack light for indicate the machine state;

· Cable surrounding all the conveyor line connected with emergency stop button and be positioned in an easy position to be actuated by operators.

· 机器面板将显示所有机器信息的当前状态和正在执行的操作;

· 机器必须符合所有法律对噪音、振动、排放和废物要求;

· 液压单元,液体和储蓄池应能够整个液体泄漏时接收所有液体;

· 必须提供机器安全报告，包括安全距离计算和表明安全设备地点的图片;

· 机器必须有灯显示机器状态;

· 电缆环绕所有传送带并与紧急停止按钮连接，被定位在一个简单的位置，容易操作

11.Operation操作

· The automatic operations must be programmed so that the operator does not need monitors them and in the case of anomalies in the system the machine must indicate through signalman bright and or audible, presenting in the display (HMI) what are the possible reasons for the failure;

· Analysis of Muri / Mura in attendance at the organization of the work station.

· The equipment should ensure that the parts that have their cycle interrupted byower outage only leave the equipment after the complete cycle.

· The equipment must have fast changeover system. The maximum changeover time can’t be higher than 10 min.

· In "changeover" mode the machine should have the option to perform all movements necessary to produce an item step by step. The logic of the equipment should have the security needed to not allow movements that may cause a collision, breakage or risk of accident

· 设备按照程序自动运行,操作员不需要监控系统,在异常的情况下机器必须注明通过信号灯闪烁或声音,呈现在显示器(HMI)上失效的原因

· Muri / Mura分析。

· 设备必须具有快速换模系统，最大转换时间不能超过10分钟或双方协商确定。

· 在“转换”模式下机器应该可以自动执行所有必要的动作。设备的逻辑应该不允许可能导致碰撞的移动,破损或事故的风险。

12.Dirt Protection 灰尘保护

· All sources of dirt should be verified and measures to prevent them must be taken;

· Any residue generated by equipment (especially wood chips), regardless of size, must be contained and stored in suitable container in the machine and these must be of easy removal;

· Air-conditioning equipment must possess filter;

· The fans of engines must possess filter;*

· 所有污垢需要确认来源,必须采取措施防止它们;

· 任何设备生成的残渣(特别是木屑),不论大小,都必须存储在合适的容器,这些必须容易去除;

· 空调设备必须具备过滤;

· 引擎的风扇必须拥有过滤器;*

13.Project Following 项目跟进

13.1.The supplier should consider in its proposal trips to plant of the WXMM in Hangzhou, MG in early stages to discuss the project;

13.2.The supplier should allow as many times as is needed to visit the WXMM in your plant for monitoring of the project, construction and try-out of machine;

13.1．供应商应该考虑去马瑞利工厂走访，在项目早期阶段讨论;

13.2．供应商应该允许多次就需要访问马瑞利，跟踪项目的进度，建造以及验收;

14.Transportation 运输

14.1.The transportation of equipment until the WXMM of Hangzhouis responsibility of the manufacturer.

14.2.The dimensions of the equipment must be informed prior to the WXMM, in the design phase for arrangement of layout, transport, internal movement, equipment access to the plant and assessment of the need for brision of the machine into parts;

14.3.The amount of packaging to transport the machine should be optimized;

14.4.The quantity of parts to be delivered should be informed the WXMMin advance, including in this information weight and size of the parties;

14.5.The parts, when can be discharged with lift trucks of up to 3.0 tons, must be on pallets;

14.1．设备的运输,直到WXMM是制造商的责任。

14.2．设备的尺寸必须提前告知马瑞利,在设计阶段，安排布局,运输、内部搬迁,设备进入工厂和机器拆装评估;

14.3．运输机器的包装数量应该优化;

14.4．产品交付的数量应该提前通知马瑞利，包括这些产品的重量和大小;

14.5．如果可以用叉车卸货3.0吨,产品必须在托盘上;

14.6.If necessary unloading by muck or hoist, the equipment must have eyelets on top or bars for mounting of steel cable;

14.7.The weight of the machine should be distributed to the center of mass is the closest to the center of the equipment as possible. When this is not possible the machine should be packaged with a clear warning about this situation and the eyelets of fixation, if they exist, should be positioned so that the truck is not inclination to be lifted;

14.6. 如果需要装载机或起重机卸载,设备必须有孔眼等用于钢丝绳的安装;

14.7. 机器的重量应该分布在最接近设备中心。如果这是不可能的，机器在包装时明确标明提醒,以避免卡车升举时倾斜;

15.Approval Criteria 批准标准

15.1.Pre-Design 预设计:

· Must be sent by the supplier along with the quotation information sufficient to which can be understood by the concept of theWXMM machine / equipment that is being proposed, this information preferably should be passed with the aid of drawings to facilitate visualization of the system.

· 供应商发送时附带报价信息，信息足够马瑞利理解设备概念。此信息最好带有辅助图纸以便于理解

15.2.Detailed Design详细设计:

Before starting the equipment manufacturing, the supplier should send the drawings of the whole project for review and approval fromWXMM. Only after this approval the supplier will be authorized to start the manufacture and/or purchase of parts and components;

Remark: The entire project/system, independent of its approval byWXMM is the responsibility of the supplier, as well as being responsible for any single event not operational which will result in poorly functioning of equipment, non-compliance with legislation and standards, not meeting targets and items described in this scope.

在启动设备制造之前,供应商应该发送整个项目的图纸审核。在审核完成后供应商开始制造和/或购买零部件;

备注:整个项目/系统的问题不能因为WXMM的批准而免责,供应商需对任何单一事件导致设备运转不良,不符合立法和标准,不能满足目标和项目范围中描述的事项负责。

15.3.Installation and Try out 安装与调试

In the Supplier Plant 在供应商工厂;

· There will be scheduled two visits in the supplier plant. The first visit will verify the compliance with the process and/or initial design and also timing chart. The second one will be the final tryout and subsequent release of the equipment;

· It is determined that, if a third visit to the supplier becomes necessary, because of poor construction, delays or any other reason, the costs of air tickets, food, local transportation and accommodation of the technicians, according to standard Marelli limits, will be charged to the supplier;

· The equipment should be tested on the supplier plant for a period of not less than 8 (eight) hours with a stop for 1 (one) hour for lunch. During this production period, the productivity of the equipment should meet the item 2.2 of this scope, as much as all other items already detailed;

· 有安排两次在供应商工厂走访。第一次访问确认工艺流程和/或初始设计和时间计划表。第二个将是最终的预验收;

· 如果必要第三次访问供应商,由于施工质量差,延误或其他任何原因,机票,食品、当地的交通和住宿,根据马瑞利标准,将由供应商支付；

· 设备应该测试在供应商工厂验证，时间不少于8小时，1小时吃午饭。在这个生产周期,设备稼动率应满足要求，

In the WXMM Plant 在WXMM工厂;

· After the installation of the equipment atWXMM plant, a similar test will be performed for the same period of not less than 8 (eight) hours with a stop for 1 (one) hour for lunch with a mandatory monitoring of a technician hired by the supplier. The productivity should meet once again the results requested in item 2.2 of this scope as much as all other items already detailed. If any one of these items doesn’t meet this scope, the supplier should maintain its technician in the WXMM plant until the solution of the problems identified. The supplier will be responsible for its technician expenses as much as components or any other necessary costs to solve appropriately the problems identified;

· The equipment installation (electrical energy and utilities) will be the responsibility of theWXMM, the connection of the electrical components, mechanical, hydraulic and pneumatic will be the responsibility of the supplier.

· The supplier must clean the area after the installation of the equipment;

· The costs related to the startup of the machine are the responsibility of the supplier;

· The index of capability accepted for the products made by the machine / equipment must be higher or equal to 1.67. The index lower than 1.67 only will be accepted when agreed before the purchasing order of machine / equipment and formalized with this change in this scope;

· Must fully guarantee DPCA Standard B15 5220 , The thickness of painting is 15-25um, The salt spray test more than 720 hours

· Method of Calculation - Standard Production & Efficiency;

o Cycle time = 1.000 parts/ hour (85% of efficiency). Rem.: The information must be in the quotation;

o OEE Efficiency ≥ 85%, calculated by formula:

o [The average of one hour of production / cycle time] x 100

o (OEE involves current cycle time and project charts and average quality)

o The average of one hour of production must be calculated using the time that the machine effectively did the cycle (not considering the time that the machine remain stopped due to programmed interventions, like lunchtime, coffee, labor gymnastics, preventive maintenance, etc.);

o Utilization of equipment = 20 hour / day à 6 day / week à 12 month / year;

· 设备安装在WXMM公司后,类似的生产率测试不少于8小时（1小时停止吃午饭）供应商技术人员负责监测。其它应当符合2.2和范围中的其他项目要求。如果其中任何一个项目不能满足,供应商应要求技术人员继续留在马瑞利，直到问题的解决方案确定。供应商将支付技术人员，配件及其他必要的成本解决问题;

· 设备安装(电力和设施)由马瑞利负责,电子元件连接,机械,液压和气动供应商负责，详见条困16。

· 供应商安装机器后必须清洁;

· 机器启动成本供应商负责;

· CMK必须高于或等于1.67。如果低于1.67，需要在机器/设备的采购订单之前同意，技术范围书面更改

· 必须充分保证DPCA B15 5220的标准，漆膜厚度15-25um盐雾试验满足大于720小时

· 计算方法——标准生产和效率;

· 周期时间= 1000件 /小时(85%效率)。

· OEE效率≥85%,计算公式:

· (平均一个小时的生产/周期时间]x 100

· (OEE涉及当前的周期时间和项目图表和平均质量)

· 平均一个小时的生产计算必须使用机器有效周期(不考虑由于程序干预造成的机器停机时间,如午餐时间,咖啡,劳动体操,预防性维护,等等);

· 设备利用= 20小时/天, 6天/周,12月/年;

16.Responsibility

17.Delivery Conditions of Equipment 设备交货条件

17.1.The equipment should be delivered with the first load of supplies, including their full specifications in the manual. (Ex.: lubrication oil, refrigerant, parts that suffer wear, etc). Will be supplied by WXMM only oil for hydraulic unit;

17.2.In technical delivery of the machine, the operators and maintenance people of equipment should be trained by the supplier in the plant of the WXMM;

17.3.The supplier have to provide the training on mechanical and electronic maintenance of the equipment, with didactic material, Chinese translation, at WXMM plant, for at least 5 people and minimum 20 hours without burden to WMM;

17.4.The supplier have to provide the training on operation and programming of the equipment, with didactic material, Chinese translation, at WXMM plant, for at least 5 people and minimum 20 hours without burden to WXMM;

17.1．交付的设备应附带设施,包括规范手册。(例:润滑油、制冷剂、耐损件,等等)。马瑞利只提供液压油;

17.2．机器技术交付时,操作人员和维护人员应该由供应商在WXMM培训;

17.3．供应商必须提供设备机电维修培训,培训教材是中文,在马瑞利工厂,至少5人最低20小时;

17.4．供应商必须提供设备的操作和程序培训, ,在马瑞利工厂,至少5人最低20小时;

18.Warranty & Technical Assistance 保修与技术支持 :

18.1.Minimum of 01 year warranty of operation from the date of final approval;

18.2.Technical assistance service during the warranty period without burden to WXMM in a maximum period of 48 hours;

18.3.Replacement of parts with any manufacturing defects without burden to WXMM;

18.4.Forty eight hours after the supplier be aware of any problem the supplier will be responsible for losses of production or material damages caused by equipment malfunction due to technical problems during the validity of the warranty;

18.1. 从最终批准的日期开始至少1年操作保修;

18.2.保修期内技术服务最多24小时内响应，WXMM不承担费用 ;

18.3. 更换任何有制造缺陷的零件，WXMM不承担费用;

18.4. 保修期内，如果由于设备技术问题造成的故障，供应商被告知问题四十八小时后需要承担所有生产和材料损失

19.Attachments附件 :

· Products drawings;

· Risk map (standard model);

· List of document and standard for integration of workers of supplier at WXMM (Safety requirement);

· Painting standard NRH-150;

· Calendar of preventive maintenance “Machine Ledger” (standard model);

· Calendar of autonomous maintenance “CILR” (standard model);

· Lubrication label (standard model);

· List of standardized components;:

· 产品图纸;

· 风险图(标准模式);

· 资料和标准清单(安全要求);

· 喷漆标准NRH - 150;

· 预防性维护日历“机器台帐”(标准模式);

· 自主维护日历“CILR”(标准模式);

· 润滑标签(标准模式);

· 标准化组件列表;

20.Documents to be sent Only to the supplier of the Machine:

These documents WXMM will send only to the supplier of the machine during its construction and shall be filled by the supplier.

· Risk map (standard model);

· List of document and standard for integration of workers of supplier at WXMM (Safety requirement);

· Painting standard NRH-150;

· Calendar of preventive maintenance “Machine Ledger” (standard model);

· Calendar of autonomous maintenance “CILR” (standard model);

· Operational instructions “SOP” (standard model);

· Lubrication label (standard model);

· List of standardized components;

· 21.文件只发送到机器的供应商:

· 机器开发阶段，这些文档WXMM将只发送到机器供应商，供应商应该存档。

· 风险图(标准模式);

· 文档和标准列表(安全要求);

· 喷漆标准NRH - 150;

· 预防性维护日历“机器台帐”(标准模式);

· 自主维护日历“CILR”(标准模式);

· 润滑标签(标准模式);

· 标准化组件列表;

ANNEX I - TECHNICAL DESCRIPTION OF COMPONENTS

For the manufacture of this machine, the components below should be used as the first option. If it is not found the equipment the WXMM should be consulted to indicate which model should be used.

· .附件I -组件的技术描述

· 设备生产应该首选下列品牌/规格。如果没有找到，应该咨询马瑞利应该使用哪种模式。

1.Panel Board面板

a)Taunus

2.Break Switch 制动开关

a.Siemens

b.Holec

3.Breaker Term magnetic / Breaker Motor / Contactors / Thermal Relay

断路器磁/断路器电机/接触器/热继电器

a)Siemens

4.Source 24VCC (minimum 5A) 电源24VCC (最低 5A)

a) Siemens

5.PLC

b)Siemens

c)Mitsubishi

6.Switch Industrial 开关

a)Schneider

7.Man Machine Interface (IHM)主要机器界面

a)Siemens

b)Mitsubishi

8.Borne, terminals and connectors终端和连接器

a)Phoenix Contact

9.Cables 电缆

a)Pirelli/Prysmian

10.Command Button:命令按钮

a)Green pushbutton 22mm Schneider-Electric Ref. XB4BW33B5

b)Red pushbutton 22mm Schneider-Electric Ref. XB4BW34B5

c)Blue pushbutton 22mm Schneider-ElectricRef. XB4BW36B5

d)White pushbutton 22mm Schneider-ElectricRef. XB4BW31B5

e)Yellow pushbutton 22mmSchneider-ElectricRef. XB4BW35B5

f) Green pushbutton 22mm Schneider-ElectricRef. XB4BC35

g)Red pushbutton22mm Schneider-ElectricRef. XB4BC45

h)Emergency pushbutton22mm Schneider-ElectricRef. XB4BS545

For other needs always use Schneider-Electric

11.Commutator Key: 换向器钥匙

a) 2 fixed positions 22mm Schneider-Electric Ref. XB5AD25

b) 3 fixed positions 22mm Schneider-ElectricRef. XB5AD35

c) 2 position ret. left22mm Schneider-Electric Ref. 9001SKS34BH13

For other needs always use Schneider-Electric

12.Pilot Lights:信号灯

a)Yellow 22mm Schneider-Electric Ref. XB5AVB5

b)Blue 22mm Schneider-Electric Ref. XB5AVB6

c)White 22mm Schneider-Electric Ref. XB5AVB1

d)Green 22mm Schneider-Electric Ref. XB5AVB3

e)Red22mm Schneider-Electric Ref. XB5AVB4

For other needs always use Schneider-Electric

13.Light Barrier:挡光板

a)Sick – Preference for model with internal control. Cat 4.

14.Sensors: 传感 器

a)Omron

b)WZP

15.Command Relay: 继电器

b) Schneider

16.Timing Relay时间继电器

c) Schneider

17.Motors AC or CC: 电机

a)Siemens /SEW

18.Servo Motors and Servo Controllers:伺服电机或伺服控制器

a)Mitsubishi

b)Siemens

19.Belt V, VA, VB, Synchronizers, etc V, VA, VB皮带和同步器

a)Goodyear

20.Frequency inversor:频率控制器

a)Mitsubishi

21.Encoders:编码器

a)Allen Bradley

22.Cylinders, Valves, Hoses and Hydraulic Connections

液缸、阀门、软管和液压连接

a.ATOS

b.Bosh-Rexroth

c. YUKEN

23.Cylinders, Valves, Hoses and Pneumatic Connections气动系统

a)Festo

b)SMC

c)Parker

24.Impact Shock Absorbers冲击减震

a)ACE

25.Stop System Control停止系统控制

a)EGA – IHM-PCP216BLWL

26.Vertical Pumps 立式泵

a)Double seal pump 双封泵 :Hangzhou jianbeng 杭州碱泵/ABD

b)Shaft seal pump轴封泵： Hangzhou jianbeng 杭州碱泵/Shanghai Dongfeng 上海东方

c)Feeding pump 电泳加料泵 ：GRACO

d)Metering pump 计量泵：Milton –roy 米顿罗

e)Others pump 其它泵 ： Shanghai Kaiquan上海凯泉/nanfang 南方泵

27.Bag Filters袋式过滤器

a)沙市水处理Shashi

28.Heater Exchanger加热交换器

a)Defined by Supplier供应商确定

29.Burners 燃烧器

a)利雅路Riello

30.Skimmer Oil / Oil separator 去油脂/油分离器

b)Defined by Supplier供应商确定

31.Emergence Generator 紧急发电机

a)Cummins 康明斯

32.DM Water Generator 纯水机组

a)Defined by Supplier 供应商确定

33.Current Rectifier电流整流器

a)Hebei Baoding 河北保定

34.CHILLER冷水机组

a)Hangzhou Shangye 杭州商业机械

b)Shanghai Darren 上海戴伦

35.UF membranes 超滤膜

a)柯式 Keshi

36.Steam unit 蒸汽单元

a)SARCO

37.Fans风扇`

a)ShangyuFuyuan 上虞富源

38.Air Filters: 空气过滤

a)Defined by supplier供应商确定

39.Gear motor减速器

a)SEW

40.Conveyor输送链

a)Shanghai Qingpu Xuanrui上海青浦旋润

Remarks:

a)Air pressure at WXMM is between 4 to 7 BAR.

b)Steam is available in the plant with following parameters (120°C and 4 Bar).

c)Area available 15 x 81 meters (see layout below).

d)Consider the plant roof at 8 meters height.

e)All corridors defined in the layout supplied must be conserved and permitting forklift’s traffic (4 meters height).

f) Power supplier ( 380v)

g)Specific Items of the project should be discussed with the WXMM.

备注:

a)万向马瑞利 空气压力. 4到7bar之间。

b)蒸汽使用以下参数(120°C和4bar)。

c)面积可用18 x 48米。

d)考虑工厂屋顶10米高。

e)布局中的所有走廊必须保留,允许提供叉车运输(4米高)。

f) 电(380v,三相四线制 )

g)其它具体项目应与WXMM 讨论。

（注：具体参数以设计为准）

附件3 前处理电泳设备主要配件表(E)：Main parts table for Electrophoresis(E)

（注：具体参数以设计为准）

备注：以上内容供参考，具体要求请与使用企业沟通确认。

招标时间报名截止时间为2016年5月28日，招标预计时间为2016年6月5日前;具体根据用户马瑞利减震器项目进度时间要求开展。

五、招标地点：浙江大鼎贸易有限公司会议室

六、联系方式：

1、王国土： 133*****916 大鼎贸易设备部

2、徐华祥： 138*****999 马瑞利减震器采购部

招 标 公 告

一、招标单位：浙江大鼎贸易有限公司

二、使用单位：浙江万向马瑞利减震器有限公司

三、招标项目名称：1条减震器阴极电泳涂装线

四、招标项目技术要求：

甲乙双方就浙江万向马瑞利减震器有限公司减震器阴极电泳涂装线项目，进行了广泛交流和深入细致的讨论，现达成一致意见，由甲方委托乙方对汽车配件阴极电泳涂装线进行设计、制造、安装、调试、培训，形成技术协议如下：

In regards to cathodic electrophoresis coating line project, party A and B have carried out several in-depth discussions, and finally reached consensus. Now, party B is delegated by party A to design, manufacture, install, debug and train in reference to cathodic electrophoresis coating line of auto parts. The formation of technical agreement is as follows:

1.Project Target:

The main aim of this project is to purchase a complete painting facility based on electro coating deposition in order to improve the quality and the productivity as well. Painting facilities will be installed in the Hangzhou City –Zhejiang–China, respecting available area and logistic conditions defined in this document.

The Capacity of this project is 6 Million per year

This general specification has also the objective to give guidelines for potential machine manufacturers for preparing quotation of the shock absorber Ecoat painting line.

1. 项目目标:

这个项目的主要目标是购置一条电泳涂装线，以提高质量和生产率。喷漆设备将被安装在浙江省杭州市,，按照可用生产区域，以及本文档中定义的物流条件安装。

本项目的产能为600万/年

2.Technical Specification:

The scope below describes general conditions of the equipment. TheWXMM considers being an integral part of the quotation the suggestion of technical modification, in all the workstations of the equipment to make it more simple, cheap, efficient and reliable and will take these suggestions into consideration in the choice of supplier.

技术规范:

下面的范围描述设备的总体条件。WXMM认为技术协议是报价不可或缺的一部分,所有让设备更简单、廉价、高效、可靠建议，这些建议会作为供应商选择考量的一部分。

2.1.Product: 产品

Drawings attached for shock absorber 下面所附的主要生产减震器图纸(此由用户交流时，视情况提供给供应商)

Product Coverage Area产品覆盖区域：outside face ofshock absorber产品外表面

2.2Process:工艺 /

Loading pieces 上料 Multiples parts by trolley物流小车装载

Pre-treatment 预处理

1.Hot water rinsing 热水洗

2.Spray degreasing喷淋去脂

3.Dip degreasing浸渍去脂

4.Spray Rinsing 喷淋清洗

5.Dip Rinsing喷淋清洗

6.Spray Rinsing DI 纯水喷淋清洗

7.Silicane 硅烷/ keep all interface of phosphate devices 保留磷化所需装置的接口

8.Spray Rinsing DI 纯水喷淋清洗

9.Spray Rinsing DI 纯水喷淋清洗

10. DI water blow 纯水直喷

11. Blowing.吹气

ED-C tankPainting喷漆

Rinsing tunnel 漂洗道

1.Rinsing UF0 冲洗

2.Rinsing UF1

3.Rinsing UF2

4.Spray Rinsing DI 纯水喷淋清洗

5.DI water blow 纯水直喷

6.Blowing 吹气

Oven 烘道 1. Pre-Baking 预烘干

2. Baking 预烘

Cooling冷却

Unloading pieces产品下料

2.2. Process Parameters (Defined by Suppliers) 工艺参数（供应商确定）

2.3. Paint to be used in the process (Defined by Paint Suppliers and confirmed by machine supplier) ,Color is black

工艺使用喷漆（喷漆供应商确定,涂装线供应商确认）,颜色黑色

Structure;结构

- Trolleys –design by supplier and support by WXMM)

小车-供应商设计，万向马瑞利支持

Main dimensions: 810 x 810 x 1530 mm (see picture reference below)

主要尺寸：810 x 810 x 1530 mm （参照下图）

Production application 应用 : strut and shock 产品前后减震器

- Conveyor –传送带

· Aerial monorail (Overhead) is preferred.倾向于空中单轨

· Power & free system is out of the scope. 动力&自由系统不在技术要求范围

· The conveyor must be calculated based on 3,6 kg each strut body + the trolley weight.传送带计算要基于每个支柱本体3.6KG+小车的重量

- Pre-treatment Tunnel - Rectilinear for conveyors continuously working ;

- 预处理通道—传送带直线连续输送工作

- Connection Tunnel 1 - Building between the pretreatment tunnel and ED-C tank.

- 连接通道1 -预处理和ED-C水槽之间

- ED-C Tank - Building rectilinear for monorail conveyor working continuously

- ED-C电泳槽--建立直线连续单轨输送机

- Rinsing Tunnel - Rectilinear shape for conveyors continuously working.

- 漂洗通道—直线形状连续输送带

- Connection Tunnel 2 -Building between the rinsing tunnel and the backing oven.

- 连接通道2—冲洗通道和烘道之间

- EDC Baking Oven - Type aerial with “canopy” hoods.烘箱-带有防护罩

- Control Panel - Control panel for the logical management of working and installation.

- 控制面板—工作逻辑的控制。

- Fitting Up Materials – Manifolds, screened cables, electrical circuits etc.

-配套材料—管道，阀,屏蔽电缆、电路等

- Waste Water Treatment Plant; Not included不包含废水处理厂

- Waste AirTreatment ; be included 包含废弃处理系统

- Di Water Production - Unit foreseen for automatic production of deionizer water.

- 去离子水机组—去离子水装置。

- Chiller - Unit foreseen for production of cold water for e-coat tank.

- 冷水机组—生产冷水用于电泳槽温度调整。

-Skimmer Oil - A continuous oil remover installed in the pretreatment zone.

- 去油脂—安装在预处理区持续去油。

-Safety Engine Unit - In case of emergency during the black out of electricity the facility must have in the line a safety unit group. The unit is able to feel the energy for the E-Coat tank and other utilities to maintain the recirculation of the paint.

- 安全发电机单元—遇到紧急情况，如果停电，提供临时供电。此设施要能够识别电泳槽和其它维持喷漆再循环的设施的电力供应状态。

1.1.Machine Features; 主要特性

- Conveyor - The movement of the pieces in the facilities will be submitted to a monorail aerial conveyor continuously working; 传送带-产品挂在单轨空中输送链上连续输送;

1.Conveyor type aerial monorail (Overhead).

架空单轨输送机类型

2.Speed regulation by inverter.

通过变频调速

3.Components group:

组件组

a.Chain链

b.Rail 轨道

c. “C” hook 钩子

d.Pneumatic tension system气动压力系统

e.Caterpillar drive system

履带传动系统

f.Reducer with security pin

减速机与安全销

g.Automatic lubricator for chain

输送带自动润滑

h.Pneumatic and electric materials from connection uses.

用于气动和电器连接材料

i.Control panel

控制面板

j.Particular for the connection of the pneumatic plant

连接气动装置，与工厂的压缩空气连接

k. Cables, channels and electric material for the connection of the general panel of command.

用于连接总控制面板的电缆、管道和电气材料。

l.Electric and electronic devices of command and control.

电气和电子设备命令和控制

m.Oil protection channel.

润滑油防护通道

n.Carpentry support.

o.全线弯轨上拱下挠夹角为30°

The curved rail which arch up and downwarp, its inclined Angle of is 30 °

p.驱动装置设置过载保护机构，当驱动超过设定值时限力机构动作，切断电源，输送机停止运行。

Drive device has overload protection mechanism, when driving exceed the set value, the power limit mechanism will act to cut off the power, and then the conveyor will stop running.

- Pre-treatment Tunnel; 预处理通道;

1.Carpentry (Gallery and tanks in 304 stainless steel)

The Thickness of room and roof is 1.2mm

The Thickness of base board is 2.0mm

The Thickness of tank of spray is 2.0mm

The Thickness of tank of Dip is 3.0mm

棚体(地道和水槽使用304不锈钢)

侧面与顶部厚度1.2mm

底板淌水：2.0mm

喷淋水槽厚度：2.0mm

浸渍水槽的厚度：2.0mm

2.Zn Phosphate or Siliance sector made in 316 stainless still).

磷化或硅烷部分使用316不锈钢

3.External structure in carbon steel profile.

结构使用碳钢

4.Thermic insulation for warm tanks by Rockwool (50 mm and 80kg/mc)

热绝缘用于温水槽石棉(50毫米和80公斤/ mc)

5.Warm tanks covered with panels in 304 stainless steel

不锈钢板覆盖温水槽

6.Detachable covers of the tanks must be AISI 304 stainless steel.

水槽的可拆式覆盖必须符合美国钢铁协会的304不锈钢

7.Inspection doors must be included, with free access for maintenance.

必须检查门，不能妨碍维修

8.Illuminations (include mobile lamps near each door, so that operator can decide where put it in the interior, during the maintenance).

照明(包括每扇门附近移动灯，操作工在维修期间可以在内部放置）

9.Gangways in polypropylene-screened material, place on the lower floor

过道使用聚丙烯材料覆盖,放在较低的地板上

10.Filters in 304 stainless steel sheet hurdle type for the degreasing stages.

脱脂阶段，过滤器使用304不锈钢板栅栏式类型。

11.Exhaust system must be applied in all the tanks s.

排气系统必须应用于所有水槽边界。

12.Conveyor guard by pressurized duct and brushes for the warm stages.

保温阶段输送带，采用气密性设计

13.Magnetic removal must be including in the degreasing stages filters.

脱脂阶段过滤器必须包括磁性装置

14.High resistance painting must be considered in the external panels.

外部面板必须采用高防腐蚀的喷漆

15.Ramps, nozzles and manifolds for ramps in polypropylene.

坡道、喷嘴和阀门使用聚丙烯

16.All the nozzles must be quick coupling system.

所有的喷嘴必须快速接头系统

17.Nozzles used in the phosphate stage must be hollow type.

用于磷酸阶段的喷嘴必须空心类型

18. Circulating pumps must be vertical type and made by AISI 316 material. Adoption of horizontal pump only if approved by written agreement.

循环泵必须垂直类型，使用AISI 316材料。只有书面协议通过才能采用卧式泵

18.Heating exchanger stainless steel AISI 316.

加热换热器符合AISI 316不锈钢

19.All the control gauges connected with control panel.

所有的控制仪表与控制面板连接

20.Pumps for automatic feeding of chemicals ( 2 degreasing, 1 activation, 2 phosphate and 1 passivation)must be considered in the facilities (suggested supplier OBL, Milton Roy, Seko). Diaphragm pumps are preferred one.

化学自动进料泵(2脱脂,1表调,2磷酸和1钝化) 必须有，(建议供应商 OBL,弥尔顿罗伊,塞科)。隔膜泵首选。

21.The interface of Phosphate stocking / decanter reservoir for filtration and storage of phosphate product must be included.

用于过滤和储存的磷酸盐产品的磷酸储存设备必须有

22.The interface of Phosphate circuit pumps and filter press must be included.

磷化槽循环泵和压滤机设备接口必须有

23.The phosphate sludge must be removed in a continuous way.

磷污泥必须连续地清除

- Connection Tunnel 1;

1.Carpentry with structure in carbon steel covered by insulated sandwich panels.

2.Centrifugal fan must be included.

- 连接通道1;

1．棚体构使用碳钢结构由隔热夹心板覆盖。

2．离心风机必须有。

- ED-C Tank; 水槽

1.Type: cathode deposition.

类型:阴极电泳。

Working temperature 30°C +/- 2°C

工作温度30°C + / - 2°C

Carpentry; deposition tank and topping up tank in steel sheet, thickness 5 (minimum). Internally coated with fiberglass or equivalent. Derakane epoxy vinyl ester resin is preferred 6 mm minimum, capable of 20000 v dc voltage (any point not less than 15000 v).

棚体;沉积水槽和补足水槽使用钢板,厚度5mm(最小)。内部涂上玻璃纤维或同等材料。Derakane环氧乙烯基酯树脂最低建议6毫米。能耐20000伏直流电压( 任意一点不低于15000伏)。

2.Pipes made of antacids material.

管道由抗酸材料制成。

3.Dialysis cells complete of membranes and electrodes in enough quantity to guarantee the process parameters. Tubular membranes are preferred.

渗析区域完整膜和电极足够的数量来保证工艺参数，采用管式膜。

4.Recycle pumps, pipes circuit, conductivity meter and flow meter must be included.

循环泵、管道线路、电导仪、流量计必须包括在内。

5.Rectifier to guarantee accuracy +/- 1% for net tension variations +/- 10% and charge variations 0-100%.

整流器保证精度+ / - 1%，电压变化+ / - 10%,负荷变化0 - 100%。

6.Filters cartridge made by SS 316 included in enough quantityto guarantee the filtration (minimum filtration 50 ).

过滤筒使用316不锈钢，足够的数量来保证过滤(最低过滤50)。

7.Recycle pumps must be totally made of SS AISI 316.

循环泵必须完全由不锈钢AISI 316制成。

8.Seal flushing system included.

自封闭的泵的系统

9.Complete temperature regulation circuit including in the facilities.

完整的温度调节电路

10.Paint storage tank, including pipes and venture nozzles of stirring must be included in the facilities to allow the paint transference from the main tank to eventual reparation. Discharger whole empty in max 30 minutes. In case the design consider external tank, Fiberglass material is preferred.

涂料贮存槽,包括管道和搅拌喷嘴必须包含在设施中，允许电泳槽的油漆转移到修理槽中。整槽的油漆最多30分钟完全清空。设计优先考虑外部水槽使用玻璃纤维材料。

11.Painting feeding (SS 316 static mix + 2 pneumatic pumps for feeding pate and binder) at least one set in necessary. The foreseen pumps must be suitable for the product contained in 1000 liters reservoir.

油漆供应系统(SS 316静态混合+2气动泵上料粘合计)至少一套。泵必须适合用于1000升容器。

- Rinsing Tunnel漂洗通道;

1.Carpentry – Gallery and tanks in 304 stainless steel, external structure in carbon steel profile and detachable covers of the tanks in 304 stainless steel.

2.Inspection doors for maintenance included.

3.Illuminations (include mobile lamps near each door, so that operator can decide where put it in the interior, during the maintenance).

4.Gangways in polypropylene screened material, placed on the lower floor.

5.Ramps, nozzles and manifolds in polypropylene.

6.Circulation pumps made in AISI 316 stainless steel.

7.Ultra filtration module; quantity 3, including membranes, vertical pumps, filtering system (minimum filtration 25 ), safety and control instruments, storage tank manufactures in stainless steel.Two filters must be in operation and other one as spare.

8.Manometers must have connection with HMI.

9.Exhaust and blowing system included in the facilities.

1. 棚体-水槽使用304不锈钢,外部结构使用碳钢，可拆式盖子使用304不锈钢。

2. 检查门维护包括在内。

3. 照明(包括每扇门附近移动灯，操作工在维修期间可以在内部放置）

4.过道选用过滤聚丙烯筛选材料,放置在较低的地板上。

5.坡道、喷嘴和集合管使用聚丙烯。

6.循环泵使用316不锈钢。

7.超滤模块;数量3,包括膜、立式泵,过滤系统过滤(最小25),安全性和控制仪器,储罐槽使用不锈钢制造。两个过滤器必须在操作中,另一个作为备用。

8.压力计与IHM相连。

9．排气和吹气系统包含在设施中。

- Connection Tunnel 2;

1.Centrifugal fan must be included.

-连接通道2;

1. 离心风机必须包括在内。

- EDC Baking Oven;

1.Heating by indirect heat exchanger fed by natural gas.

2.Carpentry in galvanized sheet painted with high resistance paint.

3.Inspection door for maintenance included.

4.Insulation need to have special design to guarantee the minimum temperature on the external panels of the oven. Triple isolation (mineral wool, air zone, mineral wool) will be preferred.

5.Recycle fans, suction fan and heat exchanger must be including in the facilities.

6.Heat exchanger equipped with combustion chamber in AISI 430 stainless steel.

7.Gas burner must consider security and control equipment

8.Control devices (temperature control with low and high temperature setting with sound and light alarm); temperature indicator; thermo resistances for temperature survey.

9.Illuminations (include mobile lamps near each door, so that operator can decide where put it in the interior, during the maintenance).

10.Furnace thermal insulation material is made of high quality rock wool, 180 mm thick, unit weight of 100 kg/m3. Furnace adopt international advanced technology design, outer wall temperature and room temperature difference <10℃.

11.Heating device use gas furnace indirect heating, has economic operation safety, etc advantages. Heated from room temperature to the set temperature is less than 30 minutes, so as to ensure the work efficiency.

12.Hot air circulation device is composed of centrifugal embedded blower, hot air circulation air volume damper, the circulation line and hot air filter, etc, so as to draw on air from upside and send air from bottom, air convection circulation, uniform temperature, temperature difference ≤±5℃ inside the furnace. Ensure that the workpieces are heated evenly, color is consistent, meet the requirement of product quality. Furnace cycle index is 3-4 times/minutes.

13.Temperature control adopts temperature control instrument to control the furnace temperature, using multi-point temperature measurement display in the temperature control area, one point temperature control is liquid crystal display (with 6 test points， four on the top of booth and one at the entry of the heating furnace ). Which has small temperature difference, long operating life, high sensitivity, convenient operation advantages

14.Over temperature protection system, close heating system timely and send out sound and light alarm signal if over temperature happens.

-EDC烘箱 ;

1. 由天然气间接加热的热交换器。

2.棚体采用镀锌板并涂高抗腐油漆。

3.检修门维护包括在内。

4.绝缘需要特殊设计,保证烘道外部面板上的最低温度。三重隔离(矿棉、空气区、矿棉)者优先。

5.循环电扇,抽风机和热交换器中必须包含在设施中。

6．热交换器配备燃烧室使用430不锈钢。

7．气体燃烧器必须考虑安全性和控制设备

8．控制设备(温度较低的控制、高温度设置，声光报警);温度指示器;热电阻温度测量。

9．照明(包括每扇门附近移动灯，操作工在维修期间可以在内部放置）

10.炉体保温材料采用优质岩棉，厚180mm，容重100kg/m3。炉体采用国际先进技术设计，外壁与室温相差<10℃。

11.加热装置采用燃气热风炉间接加热，具有运行经济，安全等优点。加热时从室温升至设定温度少于30分钟，从而保证了全线的工作效率。

12.热风循环装置是通过离心嵌入式风机、热风循环风量调节门、循环管路及热空气过滤等组成，作用是使炉内热空气形成上吸下送风，空气对流循环，温度均匀，温差≤±5℃。确保工件受热均匀、颜色一致，满足产品质量要求。炉内循环次数3-4次/min。

13.温度控制是温控仪表来控制炉内温度，在控温区域采用多点测温显示，一点控制(室体顶部测试点4个，加热炉出入风口各1个,共计6个)温度液晶显示。它具有温差小、寿命长、仪表灵敏度高，使用操作方便。

14.设置超温保护系统，遇超温及时关闭加热系统并发出声光报警信号。

- Control Panel 控制面板;

1.The equipment need to be supplied with the following items:

a.Magneto thermic automatic general switch with suitable setting equipped with release coil, rotary move and protections;

b.Transformer/s for the feeding of the ancillary circuits;

c. Power contactors for the insertion of every motor or for every utilization that requires them;-protections against overloads and short circuits for every motors or for every utilization that requires them;

d.Ancillary contactors for working logics;

e.Plungers, selectors and manipulators with IP65 level protection;

f.Pilot lamps (diameter: 22 mm) with IP65 level protection;

g.Terminal boards that are suitable for connections up to a 1,000 V;

h.Wirings realized with cable having FR3 insulation (3,000 V) placed in a raceway of plastic material;

i.Ancillary circuits and equipment that are numbered and signed in accordance with the electric scheme;

j.Dissecting terminals of the earth wire for ancillary circuits (leakage control);

k. Air conditioner for each module.

l.Stop System Control - The machine must have stop control system

1.设备需要提供下列事项:

a.磁热自动通用开关适当设置配备释放线圈,旋转移动和保护;

b．变压器供应商辅助电路;

c．每个电动机的配主电源接触器;-对过载和短路保护

d．辅助接触器的工作逻辑;

e． IP65等级保护;

f．指示灯(直径:22毫米)IP65等级保护;

g．端子板适用于连接到1000 V;

h．电缆有FR3绝缘(3000 V)

I．辅助电路和设备按照电路图进行编号及标识

J．辅助电路接地线(泄漏控制);

K．每个模块空调控制温度。

L．停止系统控制,机器必须有停止控制系统

2.The control panel for the logical management of working must be equipped with programmable logical controller supplied with interface cards and display device; The system must have:

控制面板的逻辑管理工作必须配备可编程序逻辑控制器提供接口卡和显示设备;系统必须有:

a.Main assembling frame;

b.CPU with feeder and buffer battery;

c. Optoinsulated input cards;

d.Optoinsulated output cards;

e.Terminal board;

f.Connection cards;

g.Cable;

h.Application software;

i.Display device;

j.Graphical printer.

a. 显示装配的主要结构 ;

b. CPU带充电和缓冲电池;

c.光电元件绝缘输入卡;

d.光电元件绝缘输出卡;

e.接线端子板;

f.连接卡;

g.电缆;

h.应用软件;

i. 显示设备;

j. 图形打印机。

3.Besides the cubicle must provide with some safety devices in order to prevent the danger of electrocution. The minimum devices are the following ones：

除了隔间,必须提供一些安全装置,以防止触电的危险，最低要求以下:

a.Rotary move that blocks the doors and that is on the feeding general switch.

b.Proximities on the doors. The proximitiesprovide for cutting off the feeding in case of opening of the doors;

c. Emergency plunger connected with the release coil of the general switch;

d.Locks on the doors.

e.The locks can be opened only with suitable keys;

f.Tension signaling inserted when the doors are open;

a. 安全门旋转打开，门的开关信号与系统连接

b．门上安装感应装置。一旦打开门，停止上料;

C．紧急plunger与总开关的跳闸线圈相连;

D．门锁;

E．只有合适的钥匙才能打开锁;

F．门一旦打开，对系统反馈信号;

- Fitting up Materials;

1.Manifolds to distribute heating fluid. The equipment concerning the leadings of each user must be included. They must be made of steel with heat insulation;

2.Manifolds to distribute industrial water. The equipment concerning the leadings of each user must be included;

3.Manifold to distribute demineralized water must be included. Made of stainless steel or PVC;

4.Screened cable for connection probes/electrical panel must be included;

5.Materials for external electrical circuit including cables, channels and leadings for connections between the electrical panel and each user must be include;

6.Manifolds to distribute cooling fluid. Equipment concerning the leadings of each user must be including. Made of steel with heat insulation.

1. 管道分配加热液体。必须钢铁制成，隔热。

2. 管道分配工业水。

3. 管道分配去离子水，不锈钢或PVC材料;

4. 屏蔽电缆连接电气面板;

5.外部电路材料包括电缆、管道和连接电气面板和每个单元的连接线路;

6.管道分配冷却液。设备到用户之间的连接线。材料为钢铁并隔热。

- Di Water Production 去离子水生成;

1.Automatic deionizer 3 mc/h

2.All assembled on palletized skid and projected accordable to the following criteria:

a.Functioningsimplicity

b.Qualityandreliabilityofthematerialused

c. Capacity 3 m3/h.

3.Quality of outlet water:

a.pH :6 ÷ 7

b.conductivity:< 30S

c. utility flow:3m3/h

4.Post-demi storage tank :

a.Capacity4 m3 , madeoffiberglass ( PRFV )

b.CentrifugalpumpsmadeofstainlesssteelAISI 316

5.Electriccontrolpanelwith programmable Controller ( PLC ) for the equipment automatic control

6.Conductivitymeter ,

7.Touch screen for utilities control.

去离子水的生产;

1. 自动去离子装置3 mc / h

2. 所有组装在托盘滑轨上并符合以下标准:

a.功能简单

b．材料质量可靠

c．能力3 m3 / h。

3. 出水的质量:

a.ph值:6÷7

b.导电率:< 10S

c.设备流量:3 m3 / h

4.Post-demi贮存箱:

a. 4m3, 材料玻璃纤维(PRFV)

b．离心泵316不锈钢

5．电气与可编程控制器(PLC)控制面板设备自动控制

6．电导仪、连续可视化流出水的电导率

7．触摸屏实用程序控制

Chiller;

1.A chiller must be foreseen for production of cold water for e-coat tank.

冷水机组;

1．电泳槽配备冷水机用于产生冷水。

Skimmer Oil;

1.A continue oil remover must be considered.

2.The components of the system are the following:

a.oil remover section

b.Pump with valve flow regulation

c. Container for mud

d.Filter

e.Electric panel

去脂油;

1．必须考虑持续去油脂。

2．系统的组件如下:

a. 除油部分

b．泵带有流量阀调整

c．容器用于贮存残渣

d.过滤器

e．电路板

Preparation tank (degreasing stage);

1.Additional tank located close to the chemical feeder system must be considered in the quotation.

2.Will complete the feeding system :

a.Pump

b.Piping

c. Electric panel

准备水槽(脱脂阶段);

1．在药剂加料系统边上的额外的水槽必须考虑在报价里。

2．药品加料系统:

a. 泵

b. 管道

c. 控制面板

Safety Engine Unit

1.In case of emergency during the black out of electricity the facility must have in the line a safety unit group. The unit is able to feel the energy for the E-Coat tank and other utilities to maintain the recirculation of the paint.

2.The group must be complete including electrical control panel.

安全发电机单元

1．在停电紧急情况下，设备要在安全单元组内。该设备可以保持电泳槽以及其他相关设施的工作

2．该组织必须包括完整电气控制面板。

2.

3.Quotation

3.1.The supplier must shall in the contract that agree with all details of scope

3.2.The supplier needs to quote in separate optional items which may be included on the machine that were not covered in this scope, describing its benefits;

3.报价

3.1．供应商必须在合同同意所有范围的细节

3.2．供应商需要在单独的可选项目报价中报价,有可能包括未列入范围的机器,描述它的好处;

4.Equipment documentation 设备文档

4.1.After concluding the order purchase and before the construction of the electrical machine design, mechanical, pneumatic and hydraulic should be addressed to WMMM for prior review;

4.2.The Machine manual must be delivered together with the machine, must be inChinese language, should be easy to understand and should be updated in case of changes during the startup of the machine;

4.3.The Machine Manual must contain information regarding utility consumption of the machine (example:compressed air, electricity, steam, etc.);

4.4.The Machine Manual must contain the annual cost of operation of the equipment, including describing the costs for preventive maintenance of equipment;

4.5.The Machine Manual must contain the purity of compressed air;

4.6.The Machine Manual must contain voltage variations are acceptable to the equipment;

4.7.The Machine Manual must contain a specific section for the operation of the machine with a level of details about the drives and configurations;

4.8.The Machine Manual must contain a specific section to maintain the machine in great detail about configurations, procedures for checking electrical and mechanical parts and steps for assembly and disassembly;

4.9.The Machine Manual must contain a section explaining how the lubrication should be performed, which indicated lubricants and what frequency;

4.10.All procedures listed in the manual (especially checking, assembly and disassembly) should have indicated the time required for implementation;

4.11.The Machine Manual must contain a specific section for installation and operation of the machine with a level of detail about safety rules and instructions for the supply network of utilities (water, compressed air, steam, etc.);

4.12.The Machine Manual must contain a specific section for the program explaining what HMI can be configured on each screen;

4.13.The Machine Manual must contain how to checks of noise, vibration and waste generated by the machine;

4.14.Together the manual should be provided containing a digital media in addition to the manual in electronic format, the drawings of tooling and wear parts in standard face sheet of WXMM, software controllers, HMI software, servo drives, camera settings and industrial networks when applicable;

4.15.All the software the machine must have commented on Chinese;

4.16.The list of spare parts should be provided along with the manual REFERENCE MANUFACTURER not the distributor, including their sale price on the date of preparation;

4.17.Calendar of autonomous maintenance (CILR) in the standard model of WXMM with operation procedure (SOP). The final document already validated by the Maintenance Department of WXMM must be sent to WXMM before the installation of equipment. send preliminary list in the phase of quotation with the cleaning time and inspections to be performed by the operator when the machine is stopped;

4.18.Providing all Standards Maintenance Procedures (SMP) required for all preventive maintenance activities, standards WXMM;

4.19.The supplier shall deliver the schedule of professional maintenance as standard WXMM, stating all grouped by sets and subsets of components, main components, lead times, manufacturer, and reference information for MTBF and MTTR of the same, as to service, must be provided all these items and critical items list with prices and lead-time. The document must be validated by WXMM before final delivery;

4.20.The supplier shall deliver the ART equipment with those collected fees, which itself conditioned upon completion of the technical delivery of the machine;

4.21.The members of the electric power system equipment must have medical records with the procedures for emergencies.

4.22.All the keys, buttons, connections should contain information about the component in Chinese language;

4.23.Spare parts: The manufacturer shall provide 1,000 hours of spare parts together the machine and 5,000 and 10,000 hours as optional in the quotation;

4.24.The construction of the machine must follow the rules of China. Other items not covered by these rules must have their doubts answered by WXMM.

4.25.The FMEA of design must be validated by WXMM before the start of equipment manufacture phase;

4.26.Full Design of the whole system containing process flowchart layout and installation must be sent in electronic file AutoCAD software;

4.27.The calculation of all items that involve risks to operators, factory and peripherals, Environment and the Equipment system;

4.28.Remark: The supplier must be aware that the WXMM is buying the machine with its project. Because this is a crucial point in the negotiations, if the supplier deems that the delivery of the complete project is not possible, should inform in which parts of the project will be delivered and which will not. The supplier who thus does not proceed will be out of competition;

4.1．采购订单完成后，电器设计完成前，机械、气动和液压应该提交浙江万向马瑞利减震器预评审;

4.2．机器手册必须和机器一起交付,必须是中文,应该容易理解,并且应该在机器启动时候根据变化更新;

4.3．机器手册必须包含机器消耗信息(例如:压缩空气、电、蒸汽等);

4.4. 机器操作手册必须包含设备年度成本,包括描述设备的预防性维护成本;

4.5．机器手册必须包含压缩空气的纯净度;

4.6.机器手册必须包含电压变化大小是设备可以接受的;

4.7.机器手册必须包含一个特定部分，关于机器操作，驱动和配置的详细信息;

4.8. 机器手册必须包含一个特定部分,机器维护的详细配置,检查电气和机械零件程序和装配和拆卸的步骤;

4.9 .机器手册必须包含说明设备润滑方式,指明润滑剂和频率;

4.10．手册中列出的所有操作程序(尤其是检查,装配和拆卸)应该指出执行所需的时间;

4.11．机器安装和操作手册必须包含安全规则和设备供应网络(水、压缩空气、蒸汽等);

4.12．机器手册必须包含程序;

4.13．机器手册必须包含如何检查噪音,振动和由机器生成的浪费;

4.14．除了电子格式的手册,手册也应该包含数字媒体，工具图纸和磨损部件的图纸，使用马瑞利格式,软件控制器,人机界面软件,伺服驱动器,相机设置和工业网络;

4.15．所有机器软件中文 ;

4.16．应提供备件列表以及参考制造商手册，不是经销商,包括他们准备日期的销售价格;

4.17．自主维修日历(CILR) WXMM公司标准模型与操作程序(SOP)。最终的文档已经由马瑞利维护部门验证，设备安装前必须被发送给马瑞利。发送报价阶段的初步清单，附带机器停机时操作工清洗时间和执行的检查。

4.18．提供所有马瑞利要求的标准维护程序(SMP)预防性维护活动,标准;

4.19．供应商应提供专业维护的时间表，按照马瑞利标准,声明所有零件和子零件，主要组件,交货期,制造商,MTTR和MTBF相同,必须提供所有这些项目和关键项目列表,价格和交货期。最终交付前，文档必须由马瑞利验证;

4.20．供应商应提供ART设备与费用,基于机器技术交付条件;

4.21．电力系统设备应对突发事件必须要有记录。

4.22．所有的钥匙,按钮,连接应该包含中文 信息;

4.23．备件:制造商应提供1000小时的备件，5000和10000小时为报价可选;

4.24．机器安装必须遵循的中国法律。不受这些规则约束的其他项目，由WXMM解释。

4.25．设备制造阶段，设计FMEA必须由马瑞利验证；

4.26．整个系统的完整设计包含过程流程图布局和安装必须用电子文件AutoCAD软件发送;

4.27．所有项目风险计算涉及操作,工厂和外围设备,环境和设备系统;

4.28．备注:供应商必须意识到WXMM购买机器是用于项目。因为这是谈判的关键点,如果供应商认为交付完整的项目是不可能的,应通知项目的哪些部分将不会交付。无法继续的供应商将退出竞争;

5.Access for the equipment maintenance 设备维护

5.1.The equipment should be designed to facilitate operator access / maintenance technicianto perform internal and external cleaning without extensive disassembly;

5.2.Access to the top of the cleaning equipment should preferably be possible without the need for ladders and should be discussed with a solution WXMM when this is not possible;

5.3.Operations checking minor problems should be facilitated;

5.1．设备设计应便于操作/维修技术员执行内部和外部清洁，无需大范围拆卸;

5.2．进入清洗设备的顶部应该最好不需要梯子,如果无法做到，应该和马瑞利讨论解决方案;

5.3．操作检查小问题应该简便;

6.Requirements要求

6.1.The machine should be manufactured using components that aim to reduce energy consumption in all its senses (electricity, steam, compressed air, etc.);

6.2.Electronic Panel:

· Panel doors with steel structure and plates with plate # 16 MSG;

· Electrostatic powder paint in RAL 7035 gray color for the frame;

· Electrostatic powder paint in orange RAL 2009 for mounting plate;

· Door with polycarbonate visor;

· Protection Level IP 65;

6.1．机器制造应该使用减少能源消耗的零件（电、蒸汽、压缩空气等);

6.2．控制面板:

控制面板门钢结构，板# 16MSG或供应商确定;

静电粉末涂料RAL 7035灰色的框架;

静电粉末涂料RAL 2009年安装板橙、;

带有聚碳酸酯观察窗;

保护水平IP 65;

· The electrical panel when supplied In cabinets and need to have a eyelet support for transportation;

· Forced ventilation TAKING OFF THE HEAT FROM INSIDE THE PANEL. Do not pump air inside the panel, except by air conditioning when this heat generation justify the installation;

· Locking

· 控制柜需要安装孔用于运输;

· 强制通风去除面板内的热量。不要在面板内部压缩供气,除非安装需要空调加热

· 上锁

· Inputs and Outputs cables by the inferior part of the machine;

· Power Supply 380VCA tri-phase withneutral and ground wire;

· Supply Frequency 50Hz;

· Must be disconnect fuse (line Ergonfuse) in the feeder for opening under load;

· Must have thermo-magnetic circuit breakers for each circuit protection sized according to the cable that is attached to it and not the load. The cables must be sized according to the load;

· 输入和输出电缆;

· 电源380三相和地线;

· 50 hz电源频率;

· 必须有电路保护热磁断路器，大小根据连接的电缆，,而不是根据载荷。电缆必须根据负载大小;

· Command circuit auxiliary Voltage of 24VCC;

· Ambient Temperature lower than 40°C;

· Relative Humid lower than 85%;

· Altitude of 920m above the sea level;

· Wire isolation of 750V, fire-proof

o 命令电路辅助电压24 vcc;

o 环境温度低于40°C;

o 相对湿度低于85%;

o 高度高出海平面120米

o 线隔离750 v防火

· Wire Color Standards 线颜色标准

o Phase R,S and T:RED/GREEN/YELLOW;

o Ground: Green / Yellow ;

o Neutral:Blue;

o Plug:2,5mm;

o Illumination: 2,5mm;

oCommand and control 24VDC:-1, 5mm2

oR,S和T阶段:红/绿/黄;

o 地线：绿色/黄色

o 中性:蓝色;

o 插头:2 5毫米;

o 照明:1 5- 2 5毫米;

o 控制伺服24 v:1 5平方毫米

· Do not use the phase and neutral voltage of 380Vac to obtain 240Vac. Any change must be obtained by electromechanical transformer;

· All circuit of drive pushbuttons and visualization of signalers should be on 24VDC;

· Service Plugs with voltage of 110V or 220V should be indicated on the plug.

· The lighting sockets as well as service plugs (for laptops) of the panel shall be provided in the Brazilian standard;

· The electronic circuit must be developed in way that do not produce neither suffer with electromagnetic interfere shielding means must be developed to eliminate this risk;

· 不要使用分级和中性电压380伏交流电来得到24伏电压。任何改变都必须通过变压器实现;

· 所有驱动按钮的电路和可视化信号应该为24V;

· 服务插头电压110 v或220 v应该表明在插头上。

· 照明插座插头(用于笔记本电脑)以及面板的伺服插头应按中国标准;

· 电子电路开发必须不受电磁干扰屏蔽，必须消除这种风险;

· Other items of electrical panel is not covered in this manual must meet Standard of China;

· The electrical panel shall have power meter on your input model as mentioned in Annex I.

· The Electronic Panel must have electronic gauge

· All the electrical conductors must have to be installed inside cable trays;

· If the electrical panel is not attached to the machine, it must be in a carrier and cables must be brought to the machine through cable trays;

· All cables shall be identified with identification rings or adhesives for easy identification in the wiring diagram;

· 电气面板的其他项目如果不包含在本手册必须满足中国国标;

· 电气面板应该在输入模型中有功率计（附录1）。

· 电气面板必须有显示电子仪表

· 所有电线接头必须安装在电缆槽内;

· 如果电气面板没有连接到机器,它必须安装标准的电柜里 ，电缆必须通过电缆槽连接机器;

· 所有电缆应有识别环或标签便于在线路图中识别;

· Electrical conductors should not be exposed to sharp edges and should go in and out in panels or areas of the machine through proper cable gland;

· For machines with high output power cables must pass through the same hole to get into the panel;

· Devices shutdown circuit must allow the lock with padlocks;

· Its forbidden the use of section switch knife type in the machines;

· All machines with PLC and HMI must necessarily possess industrial Ethernet switch with 4 or 5 doors. If more network devices that switch should be higher, always leaving an available port for programming;

· 电线借口不应暴露在锋利的边缘，应该在机器的面板出入，或通过机器适当的电缆密压盖;

· 有高输出功率电缆必须通过相同的孔进入控制面板;

· 关机电路的设备必须用挂锁

· 禁止使用刀开关;

· 所有具备PLC和HMI的机器必须有工业以太网交换机4或5门。如果有更多的网络设备,开关应该更高,总是留下一个可用端口编程;

6.3.Pneumatic System 气动系统

· The pneumatic system must be equipped with silencers to reduce noise during operation of the machine;

· The machine must be provided with pressure regulator with pressure gauge, lubricator and dehumidifier with trap;

· If an electrical component may suffer damage or operator may be at risk in case of lack of air, the pressure switch should be digital and send signal to the machine making a safe stop;

· The machine must have the control valve to gradually increase the air pressure in the first drive and after intervals to avoid sudden drives;

· All hoses must be identified in the 2 ends and match the pneumatic scheme;

· All moving parts, especially those that have large bending moment must be fitted with devices to ensure the balancing of the same.

· The machine must be restarted easily after an emergency stop;

· In case the machine needs a specific purity of compressed air or require that it lacks any trace of water, coalescing filters and air dryers should be provided with the equipment;

· 气动系统必须配备消音器降低操作噪音;

· 机器必须提供三联件;

· 如果电路组件可能因为缺乏空气遭受损坏，气压表该为数字化并可以发送信号安全停止机器;

· 机器必须有控制阀逐渐增加气压，以避免突然的驱动;

· 所有软管两端必须安装气动方案进行标识;

· 所有移动部件,尤其是那些动作大的弯曲，必须配置装置保持平衡

· 机器紧急停止后必须重新启动;

· 如果机器需要特定的压缩空气纯度，或不能有任何水迹，应提供凝聚过滤器和空气干燥器;

7.Other Specifications 其他规范

7.1.The machine must go into standby when running out of operation for more than 15 minutes, stopping motors and other devices that have high energy consumption but do not offer it takes to restart the process. Temperature control systems for example should not be disconnected without specific operator command;

7.2.Electric motors should be high performance with≥ 95%;

7.3. Machines with electric motors above 7.5 HP shall have automatic capacitor bank to correct the power factor;

7.4. Machines with electric motors above 10HP must have electronic drive system with control of start ramp;

7.5.All identifications of the machine and HMI screens should be inChinese;

7.6.The equipment must be designed to be as compact as possible;

7.7.The equipment must be made taking into consideration that the parts of the machine do not obstruct the panels;

7.8.The electrical grounding of the machine should be done so that in case of electrical discharge current cannot pass through bearings or sensitive equipment;

7.9.Luminaires supplied with the machine must be high-efficiency;

7.10.Luminaires for the specific area of operation must be of the type HO-T5.

7.11. The machine must be developed using all possible methods to prevent human error;

7.12.The machine must be constructed predicting a self-diagnosis function;

7.13.The fixing screws of parts that require inspection and/or retightening must be provided "sealed" (marked position);

7.14.The machine must have system to ensure equal distribution of forces to ensure greater stability;

7.15.The machine must be designed to not propagate resonate at any speed operation requested in the project;

7.16.If necessary the development of fixations for parts, they cannot leave marks or damage the part geometry;

7.17.The pushbuttons drive must be situated between 95mm and 105mm from the floor where the operator drives the machine level;

7.18.Panels with visual indication should be within sight of the operator and located at eye level;

7.19.The machine must not have sharp edges or corners that offer risk to the operator / maintenance technicial

7.20.The moving parts of the machine should be painted orange RAL 2003;

7.21.The machine must be provided in white color RAL 9010;

7.22.All utilities inputs of the machine must be performed with rigid tube and with 3 parts ball valve in stainless steel CF8M 316 indicating the direction;

7.23.If the machine has filters, they should allow their exchange without stopping the equipment and safety;

7.24.All hydraulics units, regardless of size must have heat exchanger shell type and tube water cooled.

7.25.The pressurized hoses (especially of the hydraulic system) must have locks for steel cable so that if there is rupture of the hose connector does not thrown against the operator;

7.26.The lubrication points, adjustment and inspection must be located outside danger zones;

7.27.If a machine is connected to another in line, the security emergency stop must stop all other machines of the line;

7.28.The replacement of critical parts, tools and devices must be designed assuming that the concepts of SMED (Single Minute Exchange of Die);

7.29.The equipment must be designed to have fixation flexibility of tooling for existing or future products and devices;

7.30.The design of the machine should guarantee that components with needs of periodic exchanges have easy access. These components should not be removed and inbridually placed (it is necessary to draw and put another component to their exchange). The idea is to avoid safety problems, excessive loss of time and the need of special tools or specialized labor. There should not be also on the machine, parts that need to be cleaned without difficult access to the operator;

7.31.Lubrication Points, level indicators, voltmeters, ammeters, gauges or any other instruments of parameters control and maintenance should be external to the machine, in easy and accessible locations, as much as possible in the operator’s eyes high, without any other component forward which could make it harder for their immediate viewing;

7.32.The design of the machine should, whenever possible, consider components that are easily found on the market. When it is not possible to meet this condition, the supplier must indicate the component in the list of items to be kept in stock. These special component list, must be supplied together with the consumable standard components or tools have to be supplied toWXMM with the machine;

7.33.The machine screws must be in metric standard;

7.1．机器操作停止如果超过15分钟,必须进入待机，停止电机和其他高能耗设备，重启，但是保留某些必要设备。例如温度控制系统没有特定的操作指令不应断开;

7.2．电动机应有高性能≥95%;

7.3．机器电机在7.5HP以上应有纠正功率因数补偿功能;

7.4．机器电机超过10HP必须有变频控制系统，控制启动趋势;

7.5．所有机器的识别和人机界面屏幕应该是中文;

7.6． 设备必须设计得尽可能紧凑;

7.7．设备必须考虑机器不要堵住面板;

7.8．机器的电气接地以防放电电流不能通过轴承或敏感设备;

7.9．灯具必须节能

7.11.这台机器必须利用所有可能的方法来防止人为错误;

7.12. 这台机器构造必须有预测自我诊断功能;

7.13. 部件的固定螺丝需要检验和/或重新上紧，必须“密封”(明显位置);

7.14.机器必须有系统较强的平衡能力,以确保更大的稳定性;

7.15. 机器设计必须满足在任何速度都没有传播共鸣;

7.16．如有必要，零件的紧固件不能留有痕迹或者损坏零件的几何特征

7.17．按钮驱动器必须位于95毫米和105毫米之间，操作工驱动机器水平位置，特殊情况需要WXMM确认

7.18．面板目测应该在操作员视野范围,齐眼的高度，特殊情况需要WXMM确认;

7.19．这台机器不能有锋利的边缘或角给操作/维修技术员造成风险;

7.20．机器的运动部件应涂成橙色RAL 2003;

7.21．机器必须涂成白色RAL 9002;

7.22．机器的所有设施输入必须用刚性管和三个不锈钢球阀CF8M 316指明方向;

7.23．如果机器有过滤器,需要在设备不停止的设备与保证安全的情况更换;

7.24．所有液压单元,无论大小必须有冷却

7.25．高压管(特别是液压系统)必须为钢制管,保证操作者的安全;

7.26．润滑点,调整和检查必须位于危险区域外部;

7.27．如果是连线设备,安全紧急停止必须停止线上所有其他机器;

7.28．更换关键零件,工装和装置设计必须有快速换模的概念(例如一分钟换模);

7.29．设备设计时需要考虑柔性;

7.30．机器的设计应保证组件的定期容易替换。这个想法是为了避免安全问题,过度的浪费时间和需要特殊的工具或特殊劳动。设备设计需要容易清洗

7.31．润滑点,水平指标,电压表,电流表,仪表或其他仪器的参数控制和维护应在机器外部，放置简单的和易查看的位置,尽可能在操作员目视高度,没有任何其它部件阻挡;

7.32．机器部件的设计应尽可能考虑市场上容易找到。不可能满足这一条件时,供应商必须在零部件请单显示。这些特殊的零部件列表,必须与易损件请单一起提供给WXMM

7.33．这台机器螺纹规格采用国标

7.34.The Tubes must be painted as follows管子喷漆颜色如下::

· Orange (Munsell 2,5 YR 6/14): Chemical Products non-gaseous;

· Yellow (Munsell 5 Y 8/12):Non-liquefied gases;

· Security Blue (Munsell 2.5PB 4/10):Compressed Air;

· White (Munsell N 9.5):Steam;

· Grey (Munsell N 6.5): Vacuum;

· Dark Grey (Munsell N 3.5):Conduit;

· Brown (Munsell 2.5 YR 2/4):Oils;

· Black (Munsell N 1):Flammable;

· Dark Green (Munsell 2,5 G 5/10): Industrial Water;

· Light Green (Munsell 10 GY 6/6): Cooling Water;

· Red (Munsell 5 R 4/14):Firefighting system;

· 橙色(孟塞尔2,5年6/14):非气态化工产品;

· 黄色(孟塞尔5 Y 8/12):非液化气体;

· 安全蓝色(孟塞尔2.5 pb 4/10):压缩空气;

· 白色(9.5孟塞尔N):蒸汽;

· 灰色(孟塞尔N 6.5):真空;

· 深灰色(孟塞尔3.5 N): 管道;

· 棕色(孟塞尔2.5年2/4):油;

· 黑色(孟塞尔N 1):易燃;

· 深绿色(孟塞尔2,5 G 5/10):工业用水;

· 亮绿色(孟塞尔10 GY 6/6): 冷却水;

· 红(孟塞尔5 R 4/14): 消防系统;

7.35.The machine manufactory parts should follow the recommendations of Annex I.

机器零件需要按照附件1.

8.Visual Indicators视觉指标

· The hydraulic reservoir tanks needs to have level indicators of minimum and maximum and send a signal to the PLC to stop the machine if there is not enough fluid to operate without risk of damage to components;

· The control components must be identified and be visible to the operator / maintenance technicians;

· All gauges must be the same color and possess indication of what the ideal working range (green) and which zone should be avoided (red);

· 液压储蓄槽需要能够指示液位高度，如果液位太低，,将一个信号发送到PLC停止机器，以免损坏设备

· 控制组件必须标识，操作/维护技术人员可见;

· 所有仪表都必须使用相同的颜色指明理想工作范围的指示(绿色)和应该避免哪些区(红色);

· All verification instruments fully functioning equipment (Example: gauges, voltmeters, ammeters, etc.) should be in a visible location for operators and maintenance technicians, situated as close as possible to the line of sight;

· All ranges of verification instrument must be in the same direction (towards the unit of measurement grows);

· All hoses must have visual identifiers flow direction;

· All valves should be identified with the standard operating position (open / closed), and the default position should be indicated by the green color and the other positions for the red color. (Paying attention to detail that green does not mean open but working position);

· 所有需要点检与维修的部件(例如:仪表,电压表,电流表,等)需要表明位置以便参看与维修,位于尽可能接近的视线范围;

· 所有范围的仪表必须在同一方向(朝向计量单位增长的方向);

· 所有管道必须有目视流向标识符;

· 所有阀门应用标准操作位置标记(开启/关闭),默认的位置应该显示绿色和红色。(注意细节，绿色并不意味着开，意思是工作位置);

· All valves should be identified with the direction of opening and closing. Preferably this shall be located on the handle.

· The HMI machine must contain the indicators of productivity and machine efficiency and cycle time, the method of calculation will be informed byWXMM after closing the purchasing request;

· 所有阀门应标记打开和关闭的方向。

· HMI机器必须包含机器生产率，效率和周期时间。

· The HMI shall have screens as follows 人机界面屏幕如下:

o Operator’s the screen: access by login with username and password to the synoptic screens of equipment with major production information, choice of process parameters for operation and release.

o Maintenance technician’s screen: access by username and password to the setting screens of the equipment status of the inputs and outputs of the PLC with identification of each text, access to specific words or bits of process parameters to identify each and calibration when applicable;

o Programmer’s screen: access by username and password to register the programs when applicable

o 操作工屏幕:用户名和密码访问登录，设备主要生产信息的屏幕,操作工艺参数选择和下发

o 维修技术员的屏幕:用户名和密码设置屏幕设备PLC的输入和输出状态对设备的参数进行调整与校准

o 程序员屏幕:通过用户名和密码注册程序;

o The equipment must be equipped with remote monitoring system via an IP address;

o Magnetic sensors must be endowed with short cables with connectors for easy replacement;

o Predict system to transport equipment;

o Install machine base relief for fork lift or lifting hooks for transportation;

o Install enclosures protection with polycarbonate in valves compartments and remote I/O;

o 设备必须远程监控系统

o 磁传感器必须容易更换;

o 设备设计需要考虑设备的运输搬运要求;

o 安装机器底部起重钩叉车或挂钩运输;

o 阀片间隔安装有机封闭保护，远程I / O;

o Hydraulic unit with outlet with valve at the bottom of the tank to allow Filtering 1. ";

o Indication of loss of load;

o PIPES: Leave space between the tubes and plates / base cleaning (5 cm), enabling passing the hand + cloth;

o All the valves must be well protected and easy to disassemble for maintenance;

o 液压单元出口阀在水槽底部，便于过滤”;

o 指明损失载荷;

o 管道:管子与地面或基准面的距离至少为5cm，以便清洁;

o 所有阀门必须保护良好和便于拆卸维修;

9.Lubrication 润滑

· Lubrication of equipment should be centralized and automated, providing thelubricant needed for each specific local place in period of time and / or number of cycles;

· 设备润滑应该集中和自动化,必须明确润滑的地点，数量以及间隔时间

10.Safety, Ergonomics and Environment 安全， 人机以及环境

· When start the machine none cylinder or actuator system can work automatically;

· After an emergency stop operator must remove the error condition in the machine control panel;

· Entire power system of actuators should be cut in case of activation of the emergency stop;

· In case of emergency drive the machine must be driven to a safe stop and not simply the stop of its activity;

· Any failure of safety devices, the machine must not operate or move the moving parts;

· 当启动机器时，没有工作缸或作动机构可以自动工作;

· 紧急停止操作后，操作工必须在机器控制面板复原后才能再次启动

· 如果紧急停车，作动机构的控制电源必须切断

· 在紧急情况下，必须作动机构安全停止,而不是简单地停止活动;

· 任何安全设备失效,机器不能操作或移动部件;

· In case of need of neutralization of security systems to perform maintenance or adjustments to the machine must be capable of preventing the maximum advance of their moving parts; mobile;

· The machines and equipment should be designed taking into account the variability of anthropometric characteristics of operators;

· The machines and equipment should be designed respecting the requirements postural movements, cognitive and physical effort defendants by operators;

· The equipment must be designed in such a way that the number of movements of the operator is minimized;

· The machines and equipment should be designed to reduce the requirement of force, pressure, grip, flexion, extension or twisting of body segments;

· 如果需要中和安全系统执行维护或调整机器，必须能够防止移动部件的移动;

· 机器和设备的设计应考虑到操作者的人体测量的可变性特征;

· 机器和设备的设计应尊重姿势动作,认知和身体活动;

· 设备必须设计需考虑到操作工运动最少;

· 机器和设备应该旨在减少力的要求,压力,控制,弯曲,扩展或扭曲身体;

· The machine panel shall indicate all information of machine current status and operation that is being performed;

· During the operation the operator shall not move himself on floor with level difference, sliding floor or have his access to the equipment blocked due to components;

· The machine must meet all legal requirements with respect to noise, vibration, emissions and wastes;

·The hydraulic units, fluids and storage tanks should have containment basin which is capable of receiving the whole volume of the liquid in the event of leakage;

· Must be provided safety report of machines including the memorial of calculation for distance of the security barrier and pictures indicative of where you can find the safety devices;

· Machine must to have a stack light for indicate the machine state;

· Cable surrounding all the conveyor line connected with emergency stop button and be positioned in an easy position to be actuated by operators.

· 机器面板将显示所有机器信息的当前状态和正在执行的操作;

· 机器必须符合所有法律对噪音、振动、排放和废物要求;

· 液压单元,液体和储蓄池应能够整个液体泄漏时接收所有液体;

· 必须提供机器安全报告，包括安全距离计算和表明安全设备地点的图片;

· 机器必须有灯显示机器状态;

· 电缆环绕所有传送带并与紧急停止按钮连接，被定位在一个简单的位置，容易操作

11.Operation操作

· The automatic operations must be programmed so that the operator does not need monitors them and in the case of anomalies in the system the machine must indicate through signalman bright and or audible, presenting in the display (HMI) what are the possible reasons for the failure;

· Analysis of Muri / Mura in attendance at the organization of the work station.

· The equipment should ensure that the parts that have their cycle interrupted byower outage only leave the equipment after the complete cycle.

· The equipment must have fast changeover system. The maximum changeover time can’t be higher than 10 min.

· In "changeover" mode the machine should have the option to perform all movements necessary to produce an item step by step. The logic of the equipment should have the security needed to not allow movements that may cause a collision, breakage or risk of accident

· 设备按照程序自动运行,操作员不需要监控系统,在异常的情况下机器必须注明通过信号灯闪烁或声音,呈现在显示器(HMI)上失效的原因

· Muri / Mura分析。

· 设备必须具有快速换模系统，最大转换时间不能超过10分钟或双方协商确定。

· 在“转换”模式下机器应该可以自动执行所有必要的动作。设备的逻辑应该不允许可能导致碰撞的移动,破损或事故的风险。

12.Dirt Protection 灰尘保护

· All sources of dirt should be verified and measures to prevent them must be taken;

· Any residue generated by equipment (especially wood chips), regardless of size, must be contained and stored in suitable container in the machine and these must be of easy removal;

· Air-conditioning equipment must possess filter;

· The fans of engines must possess filter;*

· 所有污垢需要确认来源,必须采取措施防止它们;

· 任何设备生成的残渣(特别是木屑),不论大小,都必须存储在合适的容器,这些必须容易去除;

· 空调设备必须具备过滤;

· 引擎的风扇必须拥有过滤器;*

13.Project Following 项目跟进

13.1.The supplier should consider in its proposal trips to plant of the WXMM in Hangzhou, MG in early stages to discuss the project;

13.2.The supplier should allow as many times as is needed to visit the WXMM in your plant for monitoring of the project, construction and try-out of machine;

13.1．供应商应该考虑去马瑞利工厂走访，在项目早期阶段讨论;

13.2．供应商应该允许多次就需要访问马瑞利，跟踪项目的进度，建造以及验收;

14.Transportation 运输

14.1.The transportation of equipment until the WXMM of Hangzhouis responsibility of the manufacturer.

14.2.The dimensions of the equipment must be informed prior to the WXMM, in the design phase for arrangement of layout, transport, internal movement, equipment access to the plant and assessment of the need for brision of the machine into parts;

14.3.The amount of packaging to transport the machine should be optimized;

14.4.The quantity of parts to be delivered should be informed the WXMMin advance, including in this information weight and size of the parties;

14.5.The parts, when can be discharged with lift trucks of up to 3.0 tons, must be on pallets;

14.1．设备的运输,直到WXMM是制造商的责任。

14.2．设备的尺寸必须提前告知马瑞利,在设计阶段，安排布局,运输、内部搬迁,设备进入工厂和机器拆装评估;

14.3．运输机器的包装数量应该优化;

14.4．产品交付的数量应该提前通知马瑞利，包括这些产品的重量和大小;

14.5．如果可以用叉车卸货3.0吨,产品必须在托盘上;

14.6.If necessary unloading by muck or hoist, the equipment must have eyelets on top or bars for mounting of steel cable;

14.7.The weight of the machine should be distributed to the center of mass is the closest to the center of the equipment as possible. When this is not possible the machine should be packaged with a clear warning about this situation and the eyelets of fixation, if they exist, should be positioned so that the truck is not inclination to be lifted;

14.6. 如果需要装载机或起重机卸载,设备必须有孔眼等用于钢丝绳的安装;

14.7. 机器的重量应该分布在最接近设备中心。如果这是不可能的，机器在包装时明确标明提醒,以避免卡车升举时倾斜;

15.Approval Criteria 批准标准

15.1.Pre-Design 预设计:

· Must be sent by the supplier along with the quotation information sufficient to which can be understood by the concept of theWXMM machine / equipment that is being proposed, this information preferably should be passed with the aid of drawings to facilitate visualization of the system.

· 供应商发送时附带报价信息，信息足够马瑞利理解设备概念。此信息最好带有辅助图纸以便于理解

15.2.Detailed Design详细设计:

Before starting the equipment manufacturing, the supplier should send the drawings of the whole project for review and approval fromWXMM. Only after this approval the supplier will be authorized to start the manufacture and/or purchase of parts and components;

Remark: The entire project/system, independent of its approval byWXMM is the responsibility of the supplier, as well as being responsible for any single event not operational which will result in poorly functioning of equipment, non-compliance with legislation and standards, not meeting targets and items described in this scope.

在启动设备制造之前,供应商应该发送整个项目的图纸审核。在审核完成后供应商开始制造和/或购买零部件;

备注:整个项目/系统的问题不能因为WXMM的批准而免责,供应商需对任何单一事件导致设备运转不良,不符合立法和标准,不能满足目标和项目范围中描述的事项负责。

15.3.Installation and Try out 安装与调试

In the Supplier Plant 在供应商工厂;

· There will be scheduled two visits in the supplier plant. The first visit will verify the compliance with the process and/or initial design and also timing chart. The second one will be the final tryout and subsequent release of the equipment;

· It is determined that, if a third visit to the supplier becomes necessary, because of poor construction, delays or any other reason, the costs of air tickets, food, local transportation and accommodation of the technicians, according to standard Marelli limits, will be charged to the supplier;

· The equipment should be tested on the supplier plant for a period of not less than 8 (eight) hours with a stop for 1 (one) hour for lunch. During this production period, the productivity of the equipment should meet the item 2.2 of this scope, as much as all other items already detailed;

· 有安排两次在供应商工厂走访。第一次访问确认工艺流程和/或初始设计和时间计划表。第二个将是最终的预验收;

· 如果必要第三次访问供应商,由于施工质量差,延误或其他任何原因,机票,食品、当地的交通和住宿,根据马瑞利标准,将由供应商支付；

· 设备应该测试在供应商工厂验证，时间不少于8小时，1小时吃午饭。在这个生产周期,设备稼动率应满足要求，

In the WXMM Plant 在WXMM工厂;

· After the installation of the equipment atWXMM plant, a similar test will be performed for the same period of not less than 8 (eight) hours with a stop for 1 (one) hour for lunch with a mandatory monitoring of a technician hired by the supplier. The productivity should meet once again the results requested in item 2.2 of this scope as much as all other items already detailed. If any one of these items doesn’t meet this scope, the supplier should maintain its technician in the WXMM plant until the solution of the problems identified. The supplier will be responsible for its technician expenses as much as components or any other necessary costs to solve appropriately the problems identified;

· The equipment installation (electrical energy and utilities) will be the responsibility of theWXMM, the connection of the electrical components, mechanical, hydraulic and pneumatic will be the responsibility of the supplier.

· The supplier must clean the area after the installation of the equipment;

· The costs related to the startup of the machine are the responsibility of the supplier;

· The index of capability accepted for the products made by the machine / equipment must be higher or equal to 1.67. The index lower than 1.67 only will be accepted when agreed before the purchasing order of machine / equipment and formalized with this change in this scope;

· Must fully guarantee DPCA Standard B15 5220 , The thickness of painting is 15-25um, The salt spray test more than 720 hours

· Method of Calculation - Standard Production & Efficiency;

o Cycle time = 1.000 parts/ hour (85% of efficiency). Rem.: The information must be in the quotation;

o OEE Efficiency ≥ 85%, calculated by formula:

o [The average of one hour of production / cycle time] x 100

o (OEE involves current cycle time and project charts and average quality)

o The average of one hour of production must be calculated using the time that the machine effectively did the cycle (not considering the time that the machine remain stopped due to programmed interventions, like lunchtime, coffee, labor gymnastics, preventive maintenance, etc.);

o Utilization of equipment = 20 hour / day à 6 day / week à 12 month / year;

· 设备安装在WXMM公司后,类似的生产率测试不少于8小时（1小时停止吃午饭）供应商技术人员负责监测。其它应当符合2.2和范围中的其他项目要求。如果其中任何一个项目不能满足,供应商应要求技术人员继续留在马瑞利，直到问题的解决方案确定。供应商将支付技术人员，配件及其他必要的成本解决问题;

· 设备安装(电力和设施)由马瑞利负责,电子元件连接,机械,液压和气动供应商负责，详见条困16。

· 供应商安装机器后必须清洁;

· 机器启动成本供应商负责;

· CMK必须高于或等于1.67。如果低于1.67，需要在机器/设备的采购订单之前同意，技术范围书面更改

· 必须充分保证DPCA B15 5220的标准，漆膜厚度15-25um盐雾试验满足大于720小时

· 计算方法——标准生产和效率;

· 周期时间= 1000件 /小时(85%效率)。

· OEE效率≥85%,计算公式:

· (平均一个小时的生产/周期时间]x 100

· (OEE涉及当前的周期时间和项目图表和平均质量)

· 平均一个小时的生产计算必须使用机器有效周期(不考虑由于程序干预造成的机器停机时间,如午餐时间,咖啡,劳动体操,预防性维护,等等);

· 设备利用= 20小时/天, 6天/周,12月/年;

16.Responsibility

17.Delivery Conditions of Equipment 设备交货条件

17.1.The equipment should be delivered with the first load of supplies, including their full specifications in the manual. (Ex.: lubrication oil, refrigerant, parts that suffer wear, etc). Will be supplied by WXMM only oil for hydraulic unit;

17.2.In technical delivery of the machine, the operators and maintenance people of equipment should be trained by the supplier in the plant of the WXMM;

17.3.The supplier have to provide the training on mechanical and electronic maintenance of the equipment, with didactic material, Chinese translation, at WXMM plant, for at least 5 people and minimum 20 hours without burden to WMM;

17.4.The supplier have to provide the training on operation and programming of the equipment, with didactic material, Chinese translation, at WXMM plant, for at least 5 people and minimum 20 hours without burden to WXMM;

17.1．交付的设备应附带设施,包括规范手册。(例:润滑油、制冷剂、耐损件,等等)。马瑞利只提供液压油;

17.2．机器技术交付时,操作人员和维护人员应该由供应商在WXMM培训;

17.3．供应商必须提供设备机电维修培训,培训教材是中文,在马瑞利工厂,至少5人最低20小时;

17.4．供应商必须提供设备的操作和程序培训, ,在马瑞利工厂,至少5人最低20小时;

18.Warranty & Technical Assistance 保修与技术支持 :

18.1.Minimum of 01 year warranty of operation from the date of final approval;

18.2.Technical assistance service during the warranty period without burden to WXMM in a maximum period of 48 hours;

18.3.Replacement of parts with any manufacturing defects without burden to WXMM;

18.4.Forty eight hours after the supplier be aware of any problem the supplier will be responsible for losses of production or material damages caused by equipment malfunction due to technical problems during the validity of the warranty;

18.1. 从最终批准的日期开始至少1年操作保修;

18.2.保修期内技术服务最多24小时内响应，WXMM不承担费用 ;

18.3. 更换任何有制造缺陷的零件，WXMM不承担费用;

18.4. 保修期内，如果由于设备技术问题造成的故障，供应商被告知问题四十八小时后需要承担所有生产和材料损失

19.Attachments附件 :

· Products drawings;

· Risk map (standard model);

· List of document and standard for integration of workers of supplier at WXMM (Safety requirement);

· Painting standard NRH-150;

· Calendar of preventive maintenance “Machine Ledger” (standard model);

· Calendar of autonomous maintenance “CILR” (standard model);

· Lubrication label (standard model);

· List of standardized components;:

· 产品图纸;

· 风险图(标准模式);

· 资料和标准清单(安全要求);

· 喷漆标准NRH - 150;

· 预防性维护日历“机器台帐”(标准模式);

· 自主维护日历“CILR”(标准模式);

· 润滑标签(标准模式);

· 标准化组件列表;

20.Documents to be sent Only to the supplier of the Machine:

These documents WXMM will send only to the supplier of the machine during its construction and shall be filled by the supplier.

· Risk map (standard model);

· List of document and standard for integration of workers of supplier at WXMM (Safety requirement);

· Painting standard NRH-150;

· Calendar of preventive maintenance “Machine Ledger” (standard model);

· Calendar of autonomous maintenance “CILR” (standard model);

· Operational instructions “SOP” (standard model);

· Lubrication label (standard model);

· List of standardized components;

· 21.文件只发送到机器的供应商:

· 机器开发阶段，这些文档WXMM将只发送到机器供应商，供应商应该存档。

· 风险图(标准模式);

· 文档和标准列表(安全要求);

· 喷漆标准NRH - 150;

· 预防性维护日历“机器台帐”(标准模式);

· 自主维护日历“CILR”(标准模式);

· 润滑标签(标准模式);

· 标准化组件列表;

ANNEX I - TECHNICAL DESCRIPTION OF COMPONENTS

For the manufacture of this machine, the components below should be used as the first option. If it is not found the equipment the WXMM should be consulted to indicate which model should be used.

· .附件I -组件的技术描述

· 设备生产应该首选下列品牌/规格。如果没有找到，应该咨询马瑞利应该使用哪种模式。

1.Panel Board面板

a)Taunus

2.Break Switch 制动开关

a.Siemens

b.Holec

3.Breaker Term magnetic / Breaker Motor / Contactors / Thermal Relay

断路器磁/断路器电机/接触器/热继电器

a)Siemens

4.Source 24VCC (minimum 5A) 电源24VCC (最低 5A)

a) Siemens

5.PLC

b)Siemens

c)Mitsubishi

6.Switch Industrial 开关

a)Schneider

7.Man Machine Interface (IHM)主要机器界面

a)Siemens

b)Mitsubishi

8.Borne, terminals and connectors终端和连接器

a)Phoenix Contact

9.Cables 电缆

a)Pirelli/Prysmian

10.Command Button:命令按钮

a)Green pushbutton 22mm Schneider-Electric Ref. XB4BW33B5

b)Red pushbutton 22mm Schneider-Electric Ref. XB4BW34B5

c)Blue pushbutton 22mm Schneider-ElectricRef. XB4BW36B5

d)White pushbutton 22mm Schneider-ElectricRef. XB4BW31B5

e)Yellow pushbutton 22mmSchneider-ElectricRef. XB4BW35B5

f) Green pushbutton 22mm Schneider-ElectricRef. XB4BC35

g)Red pushbutton22mm Schneider-ElectricRef. XB4BC45

h)Emergency pushbutton22mm Schneider-ElectricRef. XB4BS545

For other needs always use Schneider-Electric

11.Commutator Key: 换向器钥匙

a) 2 fixed positions 22mm Schneider-Electric Ref. XB5AD25

b) 3 fixed positions 22mm Schneider-ElectricRef. XB5AD35

c) 2 position ret. left22mm Schneider-Electric Ref. 9001SKS34BH13

For other needs always use Schneider-Electric

12.Pilot Lights:信号灯

a)Yellow 22mm Schneider-Electric Ref. XB5AVB5

b)Blue 22mm Schneider-Electric Ref. XB5AVB6

c)White 22mm Schneider-Electric Ref. XB5AVB1

d)Green 22mm Schneider-Electric Ref. XB5AVB3

e)Red22mm Schneider-Electric Ref. XB5AVB4

For other needs always use Schneider-Electric

13.Light Barrier:挡光板

a)Sick – Preference for model with internal control. Cat 4.

14.Sensors: 传感 器

a)Omron

b)WZP

15.Command Relay: 继电器

b) Schneider

16.Timing Relay时间继电器

c) Schneider

17.Motors AC or CC: 电机

a)Siemens /SEW

18.Servo Motors and Servo Controllers:伺服电机或伺服控制器

a)Mitsubishi

b)Siemens

19.Belt V, VA, VB, Synchronizers, etc V, VA, VB皮带和同步器

a)Goodyear

20.Frequency inversor:频率控制器

a)Mitsubishi

21.Encoders:编码器

a)Allen Bradley

22.Cylinders, Valves, Hoses and Hydraulic Connections

液缸、阀门、软管和液压连接

a.ATOS

b.Bosh-Rexroth

c. YUKEN

23.Cylinders, Valves, Hoses and Pneumatic Connections气动系统

a)Festo

b)SMC

c)Parker

24.Impact Shock Absorbers冲击减震

a)ACE

25.Stop System Control停止系统控制

a)EGA – IHM-PCP216BLWL

26.Vertical Pumps 立式泵

a)Double seal pump 双封泵 :Hangzhou jianbeng 杭州碱泵/ABD

b)Shaft seal pump轴封泵： Hangzhou jianbeng 杭州碱泵/Shanghai Dongfeng 上海东方

c)Feeding pump 电泳加料泵 ：GRACO

d)Metering pump 计量泵：Milton –roy 米顿罗

e)Others pump 其它泵 ： Shanghai Kaiquan上海凯泉/nanfang 南方泵

27.Bag Filters袋式过滤器

a)沙市水处理Shashi

28.Heater Exchanger加热交换器

a)Defined by Supplier供应商确定

29.Burners 燃烧器

a)利雅路Riello

30.Skimmer Oil / Oil separator 去油脂/油分离器

b)Defined by Supplier供应商确定

31.Emergence Generator 紧急发电机

a)Cummins 康明斯

32.DM Water Generator 纯水机组

a)Defined by Supplier 供应商确定

33.Current Rectifier电流整流器

a)Hebei Baoding 河北保定

34.CHILLER冷水机组

a)Hangzhou Shangye 杭州商业机械

b)Shanghai Darren 上海戴伦

35.UF membranes 超滤膜

a)柯式 Keshi

36.Steam unit 蒸汽单元

a)SARCO

37.Fans风扇`

a)ShangyuFuyuan 上虞富源

38.Air Filters: 空气过滤

a)Defined by supplier供应商确定

39.Gear motor减速器

a)SEW

40.Conveyor输送链

a)Shanghai Qingpu Xuanrui上海青浦旋润

Remarks:

a)Air pressure at WXMM is between 4 to 7 BAR.

b)Steam is available in the plant with following parameters (120°C and 4 Bar).

c)Area available 15 x 81 meters (see layout below).

d)Consider the plant roof at 8 meters height.

e)All corridors defined in the layout supplied must be conserved and permitting forklift’s traffic (4 meters height).

f) Power supplier ( 380v)

g)Specific Items of the project should be discussed with the WXMM.

备注:

a)万向马瑞利 空气压力. 4到7bar之间。

b)蒸汽使用以下参数(120°C和4bar)。

c)面积可用18 x 48米。

d)考虑工厂屋顶10米高。

e)布局中的所有走廊必须保留,允许提供叉车运输(4米高)。

f) 电(380v,三相四线制 )

g)其它具体项目应与WXMM 讨论。

（注：具体参数以设计为准）

附件3 前处理电泳设备主要配件表(E)：Main parts table for Electrophoresis(E)

（注：具体参数以设计为准）

备注：以上内容供参考，具体要求请与使用企业沟通确认。

招标时间报名截止时间为2016年5月28日，招标预计时间为2016年6月5日前;具体根据用户马瑞利减震器项目进度时间要求开展。

五、招标地点：浙江大鼎贸易有限公司会议室

六、联系方式：

1、王国土： 133*****916 大鼎贸易设备部

2、徐华祥： 138*****999 马瑞利减震器采购部