BOEINGQMSRequirementsforSuppliers
BOEINGQMSRequirementsforSuppliers
BOEING QMS Requirements for Suppliers
Revision B01: Effective December 31, 2024
This document is the requirements of Boeing program for suppliers from AVIC XAC, and will be updated from time to time. The supplier shall promptly implement and flow down applicable to the requirements.
This document outlines certain quality assurance general operating requirements applicable to any supplier where this document is called out or incorporated by reference in Boeing’s contractual requirements with the supplier, including but not limited to a Boeing Supply Chain Agreement or a Special Business Provisions.
The quality requirements specified in this document are in addition to (or, as applicable, provide clarification to), all other applicable quality requirements set forth in Boeing document D6-***** “Boeing"s Quality Management System (BQMS) Requirements for Suppliers” and Supplemental terms and conditions via Boeing PO Notes as may be revised from time to time, as well as those under contract, law and regulation.
The Section numbers and headings used in this document correspond to the Section numbers and headings set forth in Aerospace Industry Standards promulgated by International Aerospace Quality Group (IAQG).
Content of additional requests:
4 Context of the Organization
4.4 Quality Management System and Its Processes
1.0 The Supplier must compile and maintain a single source of documented information and refer to it as a Quality Manual. The Quality Manual must include a description of the quality management system and contain or make reference to the documented information and associated aviation, space, and defense industry requirements contained within AQMS.
7 Support
7.1 Resources
7.1.5 Monitoring and Measuring Resources
7.1.5.2 Measurement Traceability
1.0 The Supplier must retain documented information that provides evidence of monitoring and measurement equipment calibration. The retained documented information must include the required calibration register elements defined within the AQMS standard and the results of calibration.
7.2 Competence
1.0 Operator Self Verification Program:
If the Supplier uses an Operator Self-Verification (OSV) program, the Supplier must comply with the requirements set forth in AS/EN/SJAC 9162, "Aerospace Operator Self Verification Programs", as may be amended from time to time. Buyer reserves the right to conduct surveillance at Supplier facility to determine that Supplier is compliant to the requirements of AS/EN/SJAC 9162.
7.5 Documented Information
7.5.1 General
1.0 Supplier must maintain, and have available on a timely basis, quality records traceable to the conformance of product/part numbers delivered to AVIC XAC. Supplier must make records available to regulatory authorities and AVIC XAC"s authorized representatives. Supplier must retain such records for calendar year + 12 years from the date of shipment under each applicable order for all product/part numbers unless otherwise specified on the order.
At the expiration of such period set forth above and prior to any disposal of records, Supplier will notify AVIC XAC of records to be disposed of and AVIC XAC reserves the right to request delivery of such records. In the event AVIC XAC chooses to exercise this right, Supplier must promptly deliver such records to AVIC XAC at no additional cost on media agreed to by both parties.
AVIC XAC requires that the provisions/requirements set forth above be included in Supplier direct supply contracts related to the Products/Part Numbers.
1.1 Supplier must ensure that all of the control activities listed within the AQMS standard are applicable and addressed within the Supplier’s processes for control of documented information.
8 Operation
8.1 Operational Planning and Control
1.0 ‘Work-Transfer’ is defined as movement or re-location of work to be performed, either by Seller or Seller’s Supply Chain, from one facility to another, from Seller to a supplier in Seller’s Supply Chain, from a supplier in Seller’s Supply Chain to Seller, or from one supplier in Seller’s Supply Chain to another supplier in Seller’s Supply Chain (including to any affiliate of Seller).
Seller will not and will ensure supply chain will not, Initiate a Work Transfer without prior written approval from Boeing and AVIC XAC. Seller will complete and submit Boeing form X***** “Supplier Initiated Work Transfer Notification” (including required implementation plans).
Seller acknowledges the Work-Transfer approval process. May take 120 M-days, depending on: (i) complexity of the Work-Transfer; (ii) Seller’s, including Seller’s Supply Chain, as applicable, cooperation and timeliness in the process; (iii) completeness of plan(s) and/or submittals; and (iv) regulatory notifications and approvals, if any.
Seller agrees the Work-Transfer process may not occur according to Seller’s schedule.
Boeing and AVIC XAC reserve the right to deny a Work-Transfer.
1.3 When directed by Boeing, supplier will comply with and flow down to its Supply Chain the requirements of Boeing Form X*****, “Advanced Product Quality Planning (APQP) & Production Part Approval Process (PPAP)”
8.1.4 Prevention of Counterfeit Parts
1.0 The Supplier must ensure their internal processes address the use of Customer/Engineering authorized manufacturers and/or designated sources (e.g.; Qualified Product List {QPL}) and they must ensure retained documented information is validated prior to the release of products and the documented information includes traceability to the designated source.
8.2 Requirements for Products and Services
8.2.1 Customer Communication
1.0 When specifically requested by Boeing and AVIC XAC, Supplier must make specified quality data and/or approved design data available in the English language.
1.1 Regulatory Approvals: For aircraft regulated by Civil Aviation Authorities, regulatory approval may be required for Seller to make direct sales (does not include "direct ship" sale through Boeing) of modification or replacement parts to owners/operators of type- certificated aircraft. Regulatory approval, such as FAA Parts Manufacturer Approval (PMA), is granted by Civil Aviation Authorities. Seller agrees not to engage in any such direct sales of Products or Services under this Agreement without appropriate regulatory approval. For Seller proprietary parts, Seller agrees to notify Boeing of application for regulatory approval and the subsequent approval or denial of same. Upon receipt of proof of applicable regulatory approval, Boeing may list Seller in the illustrated parts catalog as seller of that part. Unless explicit contractual direction is given to the contrary, no articles (or constituent parts thereof) ordered by Boeing Commercial Airplane Co. purchased under this agreement shall contain any Federal Aviation Administration- Parts Manufacturer Approval (FAA-PMA) markings and the accompanying paperwork (e.g., packages, shippers, etc.) shall not contain any FAA- PMA markings.
8.3 Design and Development of Products and Services
8.3.2 Design and Development Planning
1.0 Boeing Design Digital Product Definition (DPD) approval is required per Document D6-*****.
8.3.5 Design and Development Outputs
1.0 The supplier Acceptance Test Procedure (ATP) is intended to provide reasonable assurance that a NEW part/component meets the minimum requirements for fit, form and function for its intended use. The ATP is insufficient as a standalone investigation tool for a specific documented nonconformance, unless a step within the ATP specifically accounts for/tests for the identified nonconformance.
Supplier investigation of documented NON- CONFORMING product(s) must lead the supplier to "eliminate the cause(s) of the nonconformity, in order that it does not recur or occur elsewhere" (QMS AS/EN/JISQ 9100) or produce evidence that the supplier is not at fault.
8.4 Control of Externally Provided Processes, Products, and Services
8.4.2 Type and Extent Control
1.0 When Supplier utilizes test reports to accept raw material from External Providers, the following requirements apply:
a) Test reports must be checked 100% against Supplier’s requirements and applicable specifications.
b) Validation test requirement: Supplier must periodically validate test reports for raw material accepted on the basis of test reports. That validation must be accomplished by Supplier or other independent party through periodic, scheduled tests of raw material samples. Schedules for frequency of tests will be established by Supplier based on historical performance of the raw material provider/manufacturer.
c) Supplier must retain test reports provided by the raw material provider/manufacturer, as well as Supplier’s validation test report results as quality records traceable to the conformance of Goods, as specified elsewhere in this contract.
8.5 Product and Service Provision
1.0 THE SUPPLIER WILL PLACE THE FOLLOWING STATEMENT ON THE SHIPPING DOCUMENTATION OF ALL SHIPMENTS TO AVIC XAC:
"Seller hereby acknowledges that the parts and/or materials being shipped under this order are intended for use under Boeing"s Federal Aviation Administration (FAA) issued Production Certificate 700 and no articles (or constituent parts thereof) or the accompanying paperwork (e.g., packages, shippers, etc.) contain any Federal Aviation Administration- Parts Manufacturer Approval (FAA-PMA) markings."
THE PREFERRED LOCATION FOR THE STATEMENT IS ON THE SHIPPING DOCUMENT, NEXT TO, OR FOLLOWING, THE CERTIFICATE OF CONFORMANCE (C of C). THE STATEMENT MAY BE PRINTED, STAMPED OR ATTACHED AS A LABEL OR STICKER TO THE SHIPPING DOCUMENTATION. IT IS ALLOWABLE TO REPLACE "Seller" WITH THE COMPANY NAME OR "WE".
8.5.1 Control of Production and Service Provision
1.0 Seller must inspect or otherwise verify that all products, articles, or services, including those components procured from or furnished by subcontractors, suppliers, or Boeing, conform to Boeing’s requirements, prior to shipment to AVIC XAC. Seller shall be responsible for all tests, inspections, and other controls of the Product during receiving, manufacture and through Seller"s certification of conformance. Seller agrees to furnish copies of test, inspection, and/or other control data upon request from
Boeing"s Procurement Representative.
1.1 Seller shall comply with requirements of document AS9138 "Aerospace Series – Quality Management Systems Statistical Product Acceptance Requirements", as may be amended from time to time, whenever applying statistical sampling methods as a means to ensure product, article, or service conformance. Seller’s statistical sampling procedure/plan must include the following to be compliant:
? Minimum protection levels as defined within AS9138 Table A1
? C=0 criteria as defined within AS9138 Section 3.11
? Sampling restrictions as contained within AS9138, Section 4.3 Safety/Critical Characteristics, and
? Sampling requirements and/or prohibitions contained within the approved part/product Design
Buyer reserves the right to disallow a supplier"s statistical methods for product acceptance for specific sites/programs, parts or characteristics, and to conduct surveillance at Seller"s facility to assess compliance to
the requirements of AS9138 and/or part/product Design Data sampling requirements.
Aerospace standards such as AS9138 can be obtained from SAE International at: http://standards.sae.org sampling requirements.
1.2 Supplier is required to established and maintain a FOD prevention program compliance with AS/EN/JAC 9146 Foreign Object Damage (FOD) Prevention Program – Requirements for Aviation, Space, and Defense Organizations.
8.5.1.2 Validation and Control of Special Processes
1.0 Supplier must comply with Boeing document D1-4426 "Approved Process Sources” (http://active.boeing.com/doingbiz/d*****/index.cfm).
This document, subject to revision from time to time, defines the approved sources for special processing, composite raw materials, composite products, aircraft bearings, designated fasteners, and metallic raw materials. The Supplier’s purchasing information must conform to the purchasing data requirements of Boeing document D1- 4426 Appendix D. These purchasing data requirements can be found at:
http://active.boeing.com/doingbiz/d*****/Appendix-D.pdf
8.5.1.3 Production Process Verification
1.0 Supplier must perform First Article Inspections (FAI) in accordance with AS/EN/SJAC 9102, Aerospace First Article Inspection Requirement. Boeing and AVIC XAC reserves the right to conduct surveillance of the supplier’s FAI, referred to as Boeing First Article Inspection (BFAI).
Supplier shall utilize, document completion and submit FAI within the Boeing licensed Net-Inspect software. Furthermore, where Supplier is required to document FAIs in the Net-Inspect software, FAIs of the Supplier"s supply chain shall also be documented in Net-Inspect.
Supplier and Supplier’s supply chain are not permitted to ship product to customer until all applicable FAI requirements have been fulfilled.
8.5.2 Identification and Traceability
1.0
a) Supplier must comply with the AS/EN/JISQ 9100 requirements and 14CFR Part 21.2 regarding the application of the Acceptance Authority Media (AAM) requirements.
b) Supplier must, within its organization and its supply chain, ensure that the use of AAM is clearly defined within its Quality Management System (QMS).
c) Supplier must, be able to demonstrate evidence of communication to its employees and to its supply chain; use of AAM must be considered as a personal warranty of compliance and conformity.
d) Supplier must maintain compliance to the AAM requirements by assessing its process and supply chain as part of its internal audit activities. The areas of focus of this assessment must include but not limited to:
? Authority Media Application Errors (i.e. Omission, Typos, Legibility, etc.)
? Authority Media Application Untimely Use (i.e. Documentation is not completed as planned, Stamp/Sign as you go”, etc.)
? Authority Media Application Misrepresentation (i.e., uncertified personnel, Falsification of documentation, Work not performed as planned, etc.)
? Authority Media Application Training Deficiencies (i.e. Ethics, Culture (i.e., uncertified personnel, Falsification of documentation, Work not performed as planned, etc.)
? Authority Media Application Training Deficiencies (i.e. Ethics, Culture awareness, Proper Use of authority media, etc.).
1.1 Supplier must provide a statement on their Shipping document certifying its quality assurance department has inspected the parts and they adhere to all requirements, applicable drawings/specifications.
8.5.4 Preservation
1.0 Supplier must control all inventory of Boeing proprietary product that is in excess of contract quantity in order to prevent product from being sold or provided to any third party without prior written authorization from AVIC XAC. Additionally, Supplier must not provide Product from excess inventory that was previously rejected or returned by AVIC XAC without prior written authorization from AVIC XAC. When Supplier fulfills an order in support of this SBP with Product from excess inventory, for which Supplier was the original manufacturer, Supplier must be able to demonstrate traceability to the original Boeing purchase document that authorized manufacture of the Product when requested by AVIC XAC.
8.6 Release of Products and Services
1.1 When Supplier delegates product verification, Supplier must conform to the requirements of AS/EN/SJAC 9117, “Delegated Product Release Verification”
8.7 Control of Nonconforming Outputs
1.3 BOEING ESCAPEMENT NOTIFICATION FOR NONCONFORMANCE.
NONCONFORMANCE: NOTIFICATION OF ESCAPEMENT (NOE) PROCESS
Note: **Do not use the NOE process to notify AVIC XAC engineering of escapements related to design errors (i.e., certification, product design, and/or business agreement noncompliance). Notify AVIC XAC of escapements related to design errors using the Design Escapement Notification (DEN) process as applicable in Section 2 of this note. A notification to AVIC XAC of a known or suspect nonconformance is not appropriate for a component if the nonconformance is not associated to a product characteristic.**
Note: The steps shown herein are to be used for new or completed investigations when additional data is discovered. Please see the additional scope guidelines located at the bottom of section one.
For Product(s) which have been delivered to or on behalf of AVIC XAC and Seller knows or suspects that such Product(s) are or may be nonconforming, Seller shall, within 3 business days after the day of discovery of a potential escape, the notification from sub-tier supplier, and/or the entry of the issue into the quality process, notify AVIC XAC in writing as set forth herein to allow AVIC XAC to conduct a preliminary safety risk assessment. The minimum information required at this stage of the notice of investigation are:
a. Affected process(es) or Product(s) part number(s) and name(s);
b. Description of the nonconforming condition and the affected engineering requirement (i.e., what it is, what it should be and per what requirement).
If the condition is a possible safety of flight issue, submit all available information immediately. This applies to new or initial instances of an escape or potential escape, escapes or potential escapes that were previously identified and isolated by AVIC XAC but Seller identifies additional units or a nonconformance cannot be inspected for the same nonconformance condition. This notification requirement is applicable to all Sellers, including Sellers with D-*****-4 Appendix C Escaped Product Disposition authority.
Seller shall conduct an investigation to confirm and identify if a nonconformance exist or is suspected to exist.
Seller shall notify AVIC XAC.
Such notification shall include the information set forth below along with any information that may be on the Boeing supplier information system or in Form X***** referenced above.
Once a nonconformance has been verified as from the supplier quality management system, all information listed in a and b above (including revisions and updates) as well as c and d listed below shall be submitted to AVIC XAC within 10 business days from the day of escape confirmation unless otherwise agreed upon by AVIC XAC on a case by case basis.
c. Quantities, shipping dates, purchase orders and destinations of delivered shipments;
d. Suspect/affected serial number(s) or FO Number, AO Number, lot numbers, or other part identifiers and airplane line units when applicable.
Seller shall submit a root cause analysis and corrective action within the required timeframe in the event that Seller has identified an escape in the products delivered to AVIC XAC.
Contact us
If you have any question please contact us by the following Email, Telephone and Fax,
Email: Zhangzr033@avic.com
Tel: 86 29 ********
Fax: 86 29 ********
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