义乌吉利DHT数控淬火压床项目

项目招标公告

采购类别：设备类（注：新用户时请选择此类别，否则无法报名）

1.项目名称：义乌吉利DHT数控淬火压床项目

2.项目概况与招标范围

2.1 项目描述

本项目设备用于义乌吉利变速器有限公司3DHT 1.0期项目中前、后行星机构齿圈及MEP齿圈；投标方负责设备及装备的安装调试，交付验收，达到验收标准要求，负责设备的售后服务及相关人员的技术培训，即交钥匙工程。

2.2招标范围：

2.3设备技术要求

2.3.1机床防护安全装置要齐全，其标准不得低于GB15760—2004金属切削机床安全防护通用技术条件和欧洲相关标准。机床设计制造应符合ISO国际标准和BV1.01标准，机床所有零部件设计和各仪表的计量单位应全部采用国际单位（SI）标准。设备环保要求参照欧洲相关标准。The machines protectivesafety device must be complete and the standard requirement must not lower thanthe GB15760—2004 general technical conditions of metal turning machine safetiesand European standard. Machines design should measure up to ISO internationalstandard and BV1.01standard, and all designed components of the machines andthe measured units of each apparatus should all adopt international unit (SI)standard. And the environmental requirement of the equipment see related European standard.

2.3.2每台淬火压床具有独立的电器系统、气动系统、润滑系统和自动上下料系统；要求机床自动上下料及各工序之间的产品流动采用自动流转方式。自动失效的情况下，可以手动完成所有工序。Each equipmentshould have inbridual electric system、hydraulicsystem、pneumatic system、lubricationsystem and automatic loading/unloading system；it is required the machine can be loading/unloading automatically and the partsare automatically moved between different process. If the machine fail to beautomatic running, it is necessary that this machine can be do all step bymanually.

2.3.3整线需配备用电能耗计量表。

The electrical energy consumption meter of whole line needs to beequipped.

2.3.4机床数控系统使用西门子系统840Dsl；每条线需配HT8移动操作面板

The NC system of equipment must useSiemens system 840Dsl;Supply mobile panel HT8 for each welding line.

2.3.5设备具有断电记忆功能

The devicehas a power-off memory function.l

2.3.6设备其他要求见附件1：设备通用技术要求

For more detail requirement see attachment1: equipment general requirement.

2.3.7 安全Safety

2.3.7.1在距离设备前后左右各1m处测量，空运转时不大于75dB，在切削或受载荷时不大于80dB。按标准DIN 45635检测；

Respectivelyinspect the noise on front, back, left, right of the machine with a distance of1meter, and the noise of machine at idling run status should be less than 75dB;the noise of machine at cutting and loading status should be less than 80dB.The noise should be inspected according to DIN 45635.

2.3.7.2设备设计制造的安全要求见欧洲相关标准和附件1“设备通用技术要求”

Safetyrequirement of equipment in design and production see related European standard, requirement and attachment 1: equipmentgeneral requirement.

2.3.8 机床规格Machine specification

2.3.8.1 上下料道：零件采用堆栈上料，上料数量至少保证能加工1小时。

Loading and unloading : The gears and ratchets arestacked and the loading is guaranteed to be at least 1 hour.

2.3.8.2淬火压床：适用于最大外径300mm，最大高度50mm工件的淬火，淬火压床自动上料到工装上，机床可采用膨胀芯轴或固定芯轴，自动将淬过火的工件从基本工装中夹出转到其他工位，淬火压床为半自动更换工装，淬火工位内的基本工装装有自动锁紧和解锁系统，设备具备工件加工的相关数据监控功能（对于不符合参数的工件能够从不合格料道剔出）和记录存储（如：工件到达淬火工位时的温度，冷却时间，下压压力，淬火介质流量，淬火介质温度等），

Quenching press: suitable forquenching workpieces with a maximum outer diameter of 300mm and a maximumheight of 50mm. The quenching press is automatically loaded onto the tooling.The machine tool can use an expansion mandrel or a fixed mandrel toautomatically clamp the quenched workpiece from the basic tooling. Going toother stations, the quenching press is a semi-automatic tool changer. The basictooling in the quenching station is equipped with an automatic locking andunlocking system. The equipment has the relevant data monitoring function forworkpiece machining (for workpieces that do not meet the parameters, it cannever Qualified material removal) and record storage (eg temperature when theworkpiece reaches the quenching station, cooling time, pressing pressure,quenching medium flow, quenching medium temperature, etc.),

2.3.8.3淬火介质加热、冷却装置：该装置具备对淬火介质加热、冷却功能，使淬火介质温度恒定在一个范围内。同时具备对淬火介质过滤功能。

Quenchingmedium heating and cooling device: The device has the function of heating andcooling the quenching medium, so that the temperature of the quenching mediumis constant within a range. Simultaneous filtration of quenching media

2.3.8.4工件专用模具：每个品种的专用工装保证1用1备。

Workpiece-specificmolds: 1 for each type of special tooling.

4.3.5油雾处理系统：对于在压淬过程中产生的油雾必须收集处理，不允许直接排入室内。Oil mist treatment system: The oil mist generated during the pressurequenching process must be collected and processed, and it is not allowed to bedischarged directly into the room.

2.3.9 夹、辅具Fixtures andauxiliaries；

2.3.9.1所有工件的卡紧装置必须设计为快速切换型；

All clamping settings for workpiece must bedesigned as quick-switch type。

2.3.9.2全部卡紧和固定系统必须防雾防尘；

All the clamping and locating system must bemist and dust-proof。

2.3.9.3具有压力报警功能，机床夹紧油缸带位移判别装置，保证工件不夹紧不能工作；

The machine has the pressure alarm function and gripcylinder has deviation discriminating apparatus to ensure unclamped workpieceunable to be processed.

2.3.9.4夹、辅具数量Clamping fixture quantity

所有夹具及夹具备件随机交付。Allfixtures be delivered with the machine.

2.3.9.5所有的夹具需把招标方提供的编号刻到夹具上。All fixtures should be markedwith fixture No. which is provided by bidder.

2.3.10 可视化要求：所有的油液管路必须标明流动方向，压力表需用黄绿红标出正常工作范围、低于工作范围和超出工作范围；机床危险区域需标识出来；详见BV1.01；

Visualizationrequirement: All the oil fluid pipes must be clearly marked with the movingdirection, pressure meter marked with yellow/ green/ red color respectivelywhen under normal working range/ lower than working range or exceed the workingrange, meanwhile dangerous areas of machine should be also marked out. For moredetails, please seeBV1.01

2.3.11人机工程：上下料操作高度应该在900mm-1000mm之间；其他要求详见BV1.10以及BV1.25标准要求；

Ergonomic: operation height forloading/unloading workpiece should be between 900-1000mm；other requirements please see BV1.10 andBV1.25.

2.3.12 防错：设备需要有防错功能，可以对零件放反、未放正或未放正确的零件等进行防错；二次加工等进行防错。

Mistakeproofing: The machine shall be equipped with mistake proofing function, it canavoid wrong workpiece and/or wrong position like reverse position/ skewposition etc.

2.3.13 机床颜色：机床主体颜色为RAL 9002；其他颜色参考，详细要求见附件9：设备通用颜色技术要求。

Machine color : The color of main bodyshould be RAL 9002。For other colorreferences, for more details please see Attachment 9：Equipment generalcolor technical requirements.

2.3.14 设备有维护保养预警功能

The equipment has maintenance warning function.

2.3.15 MES：设备所有工位应具有数据备份和网络连接接口以及特点的字符存储要求，详细要求见附件7：MES系统要求；

MES: The machine’s data interfaces can be copied byCIF and USB and can meet with special character save requirement. All machinescan be contacted to internet or network; for more details please see Attachment1: General equipment technical condition.

2.3.16为了便于设备管理，乙方需要提供EKS权限管理系统，3级或以上的不同权限，分别为操作权限，调试权限，维护权限.同时配备两套权限钥匙。

Inorder to better management, we quote EKS privilege management system，3 level privilege or above, for operator，installation, and maintenance. At the sametime equipped with two sets of keys.

2.3.17其他Other

2.3.17.1 在距设备前后左右各1m处测量，空运转时不大于75dB，在切削和受载荷时不大于80dB。按标准DIN 45635检测；

Respectivelyinspect the noise on front, back, left, right of the machine with a distance of1meter, and the noise of machine at idling run status should be less than 75dB;the noise of machine at cutting and loading status should be less than 80dB.The noise should be inspected according to DIN 45635.

2.3.17.2 机床采用全防护结构；全部卡紧和固定系统必须防雾防尘。

All the clamping and locating system must bemist and dust-proof.Machines must adopt fully-protective structure.

2.3.17.3配置自动润滑系统，应设润滑监控及状态显示。润滑系统故障时，设备在完成当前工作循环后自动停止工作；

It should configureautomatic lubrication system and should set lubrication monitoring and statusdisplay. When lubrication system breaks down, the equipment will stop workingautomatically after accomplishing the current operating cycle.

2.3.17.4机床侧面带程控自动上下料门，前面主门要带安全锁；加工区域安有防水防油照明灯；

Themachine has program-controlled automatic load/unload door on side， Front main door should be with safe lock. The processing area installed with waterproof lamp.

2.3.17.5近3年至少3家同行业使用同类机型。

Atleast three same industries use similar type machine nearly three years.

2.3.17.6设备开动率≥96%，验证方法：连续生产三个班，计算公式应该（计划开机时间-故障时间）/计划开机时间。

Equipment start rate ≥ 96%，Authenticationmethods: continuous product three classes, Calculate formula: (planned startuptime - failure time)/planned startup time.

*2.3.17.7机床具备和开放编写加工程序的权限，且机床具备运行和存储20个以上的零件加工程序的存储空间及相关硬件。

The machine tool has the authority towrite the processing program, and the machine tool has the storage space andrelated hardware for running and storing more than 10 parts processingprograms.

*2.3.17.8设备控制系统为西门子系统

The equipment control system isSiemens system.

2.3.17.9设备电控柜需自带空调，模式：热量通过工厂集中冷却水系统带走

The machine for must be installed aircondition for electrical cabinet ，air to water

2.3.17.10投标方应为招标方提供不增加主要功能的软件免费升级；该项要求仅在满足以下两个条件时乙方才有义务执行。

Bidder should provide the free software upgrade without adding mainfunctions for Geely。But Part B has to do this job only when below twosituation meet。

a.Siemens对软件进行了升级

b.如不升级软件，乙方在甲方的设备会遇到相应的问题无法用于甲方生产

a.Siemens has updated the software

If Part B don’tupdate the software for Part A, the machine from Part B in Part A’s plant willhave corresponding problem and can’t be machining for Part A.”

3.投标人资格要求

3.1本次招标要求投标人满足如下资格条件：

3.1.1 ) 从业时间3年以上，成功承接过国内外类似项目不少于三例（须提供合同等证明资料）。

3.1.2 ) 国内外公司均可参加，具有独立法人资格和承担民事责任的能力

3.1.3) 具有良好的商业信誉和健全的财务会计制度

3.2本次招标不接受联合体投标且不接受分包。

3.3原则上不接受具有关联关系的企业投标同一项目，若确需竞标同一项目，需向招标方报备。

4.投标报名

4.1报名方式

4.1.1 *凡有意参加报名的投标人，请至吉利集团招标采购平台（https://glzb.geely.com）注册报名，可在平台网站首页点击“下载供应商服务手册”查看《吉利电子采购招标平台操作手册（供应商端》,投标人根据手册要求进行注册，认证完成后为注册成功后。供应商根据公告项目名称，按照报名要求上传资料。未按照此方式报名的，视作无效报名。

4.1.2 *报名截止时间：2019 年12月15 日。

4.1.3如无法在吉利集团招标采购平台完成注册的，可咨询在线客服进行反馈处理。

4.2报名资料

报名资料于报名截止时间前上传至吉利集团招标采购平台，报名资料包含但不限于以下内容：

a、三证合一的营业执照副本、安全生产许可证副本；

b、资质等级证书；

c、类似项目业绩证明及证明材料（提供合同扫描件，涉及机密部分可隐去）；

d、企业概况及履约能力说明；

e、近三年的财务报表资料；

5.招标文件的获取

5.1报名截止后，对所有报名单位进行资格初审，初审合格后发放招标文件；

6.发布公告的媒介

本次招标公告只在吉利集团招标采购平台glzb.geely.com上发布，其他媒体转载无效。

7.联系方式

招标人：义乌吉利自动变速器有限公司

招标人地址:浙江省义乌市

开标地址：浙江省宁波市慈溪市杭州湾新区滨海二路818号

联系人：

（商务）

刘双伟 手机号 156*****118 E-mail:Liu.ShuangWei@geely.com

（技术）

孙小芽 手机号 159*****815 E-mail : Xiaoya.Sun@geely.com

注：无论投标结果如何，投标人自行承担所有与参加投标活动有关的全部费用。

投诉、举报电话：****-********（集团招标管理部）

举报邮箱：jilizhaobiao@geely.com

单位：义乌吉利自动变速器有限公司

时间：2019年12月11日